Avery Dennison ALS 104 Installation Manual Download | Manualshive

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ALS

104

I

NSTALLATION

M

ANUAL

Labeller

Release no. 1 - 4/2013

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Summary of Contents for ALS 104

Page 1: ...ALS 104 INSTALLATION MANUAL Labeller Release no 1 4 2013...

Page 2: ......

Page 3: ...ult from mechanical actions 10 Protection against chemical injuries 10 2 Installation 2 1 Dimension diagrams 2 2 Unpacking assembling and connecting the machine 2 2 1 Transport 13 2 2 2 Unpacking 13 2...

Page 4: ...us dis pensing edges to suit customer requirements Removal and repair of the dispensing edge are described in a separate service manual Technical State Technical state 01 2007 Software versions 3 21 F...

Page 5: ...nnel The notice contains safety in structions on how to safeguard possibly af fected personnel The instructions must be followed CAUTION A caution notice indicates risks which if unheeded could lead t...

Page 6: ...ts to come into contact with grease petrol benzene kerosene or mineral oil Environmental protection Avoid unnecessary waste e g use cleaning cloths sparingly and reuse packing material Only store oper...

Page 7: ...e location if possible and into the switch cabinet Twist together unshielded lines from the same circuit This reduces interference effects of various kinds Wire inductive components to suitable interf...

Page 8: ...rough technical training in mechanics and electronics for example in Germany the training to become a mechatronics engineer Participation in a technical training course for the corresponding label dis...

Page 9: ...e to all relevant ordi nances and rules in their applicable form Examples Work place regulation Accident prevention regulations Trade union regulations for occupational safety and health Equipment saf...

Page 10: ...measures to prevent personnel from reaching between a prod uct and the dispensing edge e g install a protective guard or shield WARNING Before starting up the machine Carry out test runs using the tas...

Page 11: ...ulled off from the machine side power connector If the machine is connected to a cabinet a suitable and accessible power separa tor must be provided by the system inte grator Before any repair work De...

Page 12: ...m of 2 persons If possible use a crane or other lifting device Only use suitable and defect free re straining devices during transportation and installation Never allow the machine to stand with loose...

Page 13: ...STALLATION 2 1 DIMENSION DIAGRAMS ALS 104 1 Dimensions of the ALS 104 part 1 431 226 474 75 173 248 24 30 471 431 226 266 205 32 74 60 118 330 84 111 113 140 86 414 132 2 INSTALLATION 2 1 DIMENSION DI...

Page 14: ...12 2 INSTALLATION 2 1 DIMENSION DIAGRAMS ALS 104 2 Dimensions of the ALS 104 part 2 341 492 488 2 0 5 3 2 0...

Page 15: ...2 persons If possible use a crane or other lifting device CAUTION To avoid damaging the machine during un packing Never hold the machine by the deflection rollers dancer arm or rewind or unwind unit L...

Page 16: ...g measures Outer diameter 60 mm Wall thickness minimum 5 mm The machines offer three attachment points for mount ing to the support Rear side Requires a fixing bolt to be mounted on the rear side of t...

Page 17: ...cylinder pins 5B in the holes in the fixing bolt 5A Screw the fixing bolt 6B onto the flange on the rear side of the machine with the screw provided 6C The two cylinder pins must locate into the hole...

Page 18: ...head joint 10A with the joint pin 10B as shown Tighten the set screws at the joint axis Slide one half of joint over the trunnion bolt on cyl inder on the machine and tighten the screw 10A Observe th...

Page 19: ...ing screws and washers A7622 Tool 8 mm hexagon socket driver Screw the flange plate 11C to the side or base of the machine Use the four screws provided in delivery ISO 4762 DIN 912 M10x25 Lift the mac...

Page 20: ...r so it cannot swivel the pins are located in dia metrically opposite holes By replacing the pins in adja cent holes the mounting angle of dispensing head holder can be adjusted in 15 increments 14 Lo...

Page 21: ...by the optional adjustable dispensing edge holder 16 which enables a height adjustment of the dispensing edge Adjustment range 70 mm in steps of 0 2 mm 18 Mounting is possible in different angles in...

Page 22: ...ains voltage rating set at the fuse holder ALS 104 Ensure that the machine is cor rectly adjusted to your local supply volt age Only plug machine in to a correctly in stalled socket with an earth cont...

Page 23: ...ses 21B from the holder Pull voltage insert 21A out of fuse holder Turn the voltage insert so that the required voltage can be seen in the window of the fuse holder Slot voltage insert back into fuse...

Page 24: ...ALS 104 with splash guard The power supply cable is connected by installing the splash guard mit Spritzwasserschutz Das Netzanschlusskabel wird durch aufsetzen der Abdeckhutze angesteckt Before instal...

Page 25: ...alled cable Don t extend the cable External and built in operator panel can be used alter nately Connect the external operator panel to the mini DIN connection 26A Mounting the external operator panel...

Page 26: ...racket and cable 1 5 m A101972 Sensor with bracket 28 A101971 Connection cable 1 5 m Connecting the label sensor Plug the sensor in to the connector shown 30A 28 Avery label sensor standard since 9 20...

Page 27: ...ensor Wenglor sensor Switching at the sensor is not possible Avery sensor Press the button 33A for at least 6 s until the status LEDs 33B flash 2x Default setting NPN Finding out the current setting M...

Page 28: ...o just beyond the point where the LED goes out While do ing so count the number of turns required Turn the adjusting screw back anticlockwise half the number of turns counted Avery sensor Press the bu...

Page 29: ...of switching Swap over jumper JP105 43B on the power supply unit PCB The effect of the jumper position on the type of switching light dark depends on the type of photo electric sensor used 43 Positio...

Page 30: ...44C shim ring s and inner lock washer Remove reflector 45A and mounting bracket 45D from the sensor holder Remove the mounting block 45C 2 screws Move the sensor holder 45B behind the dancer arm with...

Page 31: ...e of switching Swap over jumper JP106 48B on the power supply unit PCB The effect of the jumper position on the type of switching light dark depends on the type of photo electric sensor used 48 Positi...

Page 32: ...ly rotate the sensor down until the light beam meets the reflector The LED at the sensor lights up Rotate the sensor further down until the light beam is covered by the label roll The LED at the senso...

Page 33: ...ded rotary encoder 51C Manufacturer Pepperl Fuchs Type RVI58N 011K1R61N 00500 Order no 121194 Suitable measuring wheel 51A Manufacturer Pepperl Fuchs Type 9109 10 Order no 045565 Suitable mounting 51B...

Page 34: ...der no 713 1 99 1429 812 04 See www binder connector de Adjusting the rotary encoder to the label dispenser example using the recommended rotary encoder Setting resolution Set MACHINE SETUP Encoder Re...

Page 35: ......

Page 36: ...Avery Dennison Deutschland GmbH Ohmstra e 3 85386 Eching Germany Tyskland Alemania Saksa Allemagne Germania Duitsland Alemanha 49 8165 925 0 http www monarch averydennison com...

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