Avdel Genesis nG4, Instruction Manual

Page: 3 / 120

3
Safety Instructions 4
Specifications
Tool Specification 5
Tool Dimensions 5
Intent of Use
Range of Fasteners 6
Part Numbering 6
Putting into Service
Air Supply 7
Operating Procedure - All fasteners except
Avtainer
®
and Maxlok
®
7
Operating Procedure - Avtainer ® and Maxlok ® 8
Nose Assemblies
Nose Tip Selection 9
Fitting Instructions - All Nose Assemblies except
Avtainer
®
and Maxlok
®
9
Nose Tips 10 - 13
Type 1 Standard 10
Avseal
®
II Nose Tip 11
Type 2 Limited Access 12
Type 3 Aerospace 12
Type 6 Hemlok
®
/Interlock
®
12
Type 5 Avtainer ® 13
Maxlok
®
13
Fitting Instructions for Avtainer
®
and Maxlok
®
Nose Assemblies 14
Servicing Instructions for all Nose Assemblies 14
Accessories
Stem Deflector 15
Preparing the Base Tool for use with Stem Deflector 15
Extension 15
Servicing the Tool
Daily / Weekly 16
Moly Lithium Grease EP 3753 Safety Data 16
Molykote
®
55m Grease Safety Data 17
Molykote
®
111 Grease Safety Data 17
Service Kit 18
Maintenance 18
Nose Equipment 18
Dismantling the Tool 19
Head Assembly 19
Pneumatic Piston Assembly 20
Air Valve 20
Rotary Valve 21
Trigger 21
Stop Plate Assembly (71213-03900) 22
General Assembly of Base Tool
General Assembly 24
Parts List 25
Priming
Oil Details 26
Hyspin ® VG 32 Oil Safety Data 26
Priming Kit 26
Priming Procedure 27
Fault Diagnosis
Symptom, Possible Cause and Remedy 28
Español 33
Português 63
Nederlands 93
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
LIMITED WARRANTY
Avdel makes the limited warranty that its products will be free of defects in workmanship and
materials which occur under normal operating conditions. This Limited Warranty is contingent
upon: (1) the product being installed, maintained and operated in accordance with product
literature and instructions, and (2) confirmation by Avdel of such defect, upon inspection and
testing. Avdel makes the foregoing limited warranty for a period of twelve (12) months following
Avdel’s delivery of the product to the direct purchaser from Avdel. In the event of any breach of
the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement
or refund for the purchase price at Avdel’s option. THE FOREGOING EXPRESS LIMITED
WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES AND
REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR
MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.
C o n t e n t s