background image

H-65

Economical PID Control

(A) 

Photoelectric 

Sensors

(B) 

Fiber

Optic

Sensors

(C) 

Door/Area

Sensors

(D) 

Proximity

Sensors 

(E) 

Pressure

Sensors 

(F) 

Rotary

Encoders 

(G) 

Connectors/

Sockets 

(H)

Temperature

Controllers

(I)

SSRs / Power

Controllers

(J) 

Counters 

(K) 

Timers

(L) 

Panel

Meters 

(M)

Tacho /

Speed / Pulse

Meters 

(N)

Display

Units

(O)

Sensor

Controllers 

(P)

Switching

Mode Power

Supplies 

(Q)

Stepper Motors 

& Drivers 

& Controllers

(R)

Graphic/

Logic

Panels

(S)

Field

Network

Devices

(T) 

Software

 Standard ON/OFF control mode [

STND

]

 Cycle control [

CYCL

 Phase control [

PHAS

A mode to control the load in the same way as Relay 

output type. 

(ON: output level 100%, OFF: output level 0%)

A mode to control the load by repeating output ON / OFF 

according to the rate of output within setting cycle. 

Having improved ON / OFF noise feature by Zero Cross 

type.

A mode to control the load by controlling the phase within 

AC half cycle. Serial control is available.

RANDOM Turn-on type SSR must be used for this mode.

Heating operation

Control

output

ON

OFF

▲ SV

Temperature

Hysteresis

 [

HYS

]

 Auto tuning [

AT

]

 Hysteresis [

HYS

]

● When setting 

AT

parameter to 

ON

, front temperature unit 

display (

 or 

) indicator will be flickering during Auto 

tuning. After completing auto tuning, temperature unit 

display indicator returns to normal operation and 

AT

 

parameter automatically becomes [

ON

→ 

OFF

].

● Set as 

OFF

 to stop auto tuning.

   

It keeps previous P, I, D set values.

● If SV is changed during auto tuning mode, auto tuning is 

stopped.

● PID time constants figured out through auto tuning function 

can be changed.

● If control method [

C-MD

] is set to 

ONOF

, no parameters 

are displayed.

● Finish auto tuning when [

OPEN

] error occurs during the 

operation.

In case of [

OPEN

] error, auto tuning operation is not 

applicable.

 

● If Hysteresis is too narrow, hunting (oscillation, 

chattering) could occur due to external noise. 

 

● In case of ON / OFF control mode, even if PV reaches 

stable status, there still occurs hunting. It could be due 

to Hysteresis [

HYS

] SV, load’s response characteristics 

or sensor’s location. In order to reduce hunting to a 

minimum, it is required to take into following factors 

consideration when designing temp. controlling; 

proper Hysteresis [

HYS

], heater’s capacity, thermal 

characteristics, sensor’s response and location.

 

● Set control output ON / OFF interval in ON / OFF control 

mode.

 Temperature unit selection [

UNIT

]

● A function to select display temperature unit
● Unit display indicator will be ON when converting 

temperature unit.

 Input correction [

IN-B

]

Controller itself does not have errors but there may be error 

by external input temperature sensor.
E.g.) If actual temperature is 80

℃butcontrollerdisplays

78℃,setinputcorrectionvalue[

IN-B

]as002and

controllerdisplays80℃.

As the result of input correction, if current temperature 

value (PV) is over each temperature range of input 

sensor, it displays

HHHH 

or 

LLLL

.

 Input digital filter [

MAvF

]

If current temperature (PV) is fluctuating repeatedly by rapid 

change of input signal, it reflects to MV and stale control is 

impossible. Therefore, digital filter function stabilizes current 

temperature value.
●For example, set input digital filter value as 0.4 sec, and 

it applies digital filter to input values during 0.4 sec and 

displays this values. Current temperature may be different  

by actual input value.

50Cycle

50Cycle

50%

80%

AC

OUT

ON

ON

OFF

OFF

AC

OUT

10%

50%

AC

OUT

 Control method selection [

C-MD

]

It is selectable PID, ON/OFF control. 
● In case of ON/OFF [

ONOF

] mode, Hysteresis [

HYS

]

parameter is displayed. 

● In case of PID [

PID

] mode, Proportional band [

P

], 

Integral time  [

I

], and Derivative time [

T

] parameters are 

displayed.

Summary of Contents for TC4H

Page 1: ...le for TC4SP TC4Y 3 11 pin socket PG 11 PS 11 N for TC4SP sold separately Realizes ideal temp controlling with newly developed PID control algorithm and 100ms high speed sampling Built in relay output or SSR output selectable Enables to phase control and cycle control with SSR drive output SSRP function Dramatically increased visibility using wide display part Mounting space saving with compact de...

Page 2: ...se and S phase Memory retention Approx 10 years when using non volatile semiconductor memory type Environ ment Ambient temperature 10 to 50 Storage 20 to 60 Ambient humidity 35 to 85 RH Storage 35 to 85 RH Insulation type Double insulation or reinforced insulation mark Dielectric strength between the measuring input part and the power part AC power 2kV AC DC Power 1kV Approval Weight 2 Approx 141g...

Page 3: ...C 3A 1a B A 13 19 14 20 15 21 16 22 17 23 18 24 SSR OUT 12VDC 2V 20mA Max 1 SOURCE 100 240VAC 5VA 50 60Hz 24VAC 5VA 50 60Hz 24 48VDC 3W B RTD TC SENSOR AL1 OUT 250VAC 1A 1a AL2 OUT 250VAC 1A 1a Relay OUT 250VAC 3A 1a B A 1 7 2 8 3 9 4 10 5 11 6 12 1 AC power 100 240VAC 5VA 50 60Hz AC DC power 24VAC 5VA 50 60Hz 24 48VDC 3W TC4S TC4SP TC4Y TC4M TC4H TC4W 48 45 64 5 6 48 58 5 45 72 2 6 72 77 84 7 36 ...

Page 4: ...inal cover sold separately Bracket TC4L Panel cut out 91 5 64 5 6 96 Size Model A B C D TC4S Min 65 Min 65 45 0 6 0 45 0 6 0 TC4SP Min 65 Min 65 45 0 6 0 45 0 6 0 TC4Y Min 91 Min 40 68 0 7 0 31 5 0 5 0 TC4M Min 90 Min 90 68 0 7 0 68 0 7 0 TC4H Min 65 Min 115 45 0 6 0 92 0 8 0 TC4W Min 115 Min 65 92 0 8 0 45 0 6 0 TC4L Min 115 Min 115 92 0 8 0 92 0 8 0 RSA COVER 48 48mm RMA COVER 72 72mm RHA COVER ...

Page 5: ...t will turn ON when MV is over 3 0 only for AC voltage type AL1 AL2 It will light up when alarm output Alarm 1 Alarm 2 are on 6 key Used when entering into parameter group returning to RUN mode moving parameter and saving setting values 7 Adjustment Used when entering into set value change mode digit moving and digit up down 8 FUNCTION key Press keys for 3 sec to operate function RUN STOP alarm ou...

Page 6: ...ed depending on other parameter settings Press any key once in RUN mode it advances to set value setting group Press key over 2sec in RUN mode it advances to parameter group 1 Press key over 4sec in RUN mode it advances to parameter group 2 First parameter will be displayed on viewer when it advances to the setting group Press key over 3sec in the setting group it returns to RUN mode Exception Pre...

Page 7: ...3 sec to return RUN mode at any parameter This parameter might not be displayed depending on other parameter settings AL1 alarm temperature AL2 alarm temperature Auto tuning Proportional band Integral time Derivation time Manual reset Hysteresis Run mode 1 3 PAR1 AL1 AL2 AT P 1 D REST HYS 1250 1250 OFF ON 01 0 0000 0000 05 0 002 S S S S S S S S 2 sec 3 sec 2 Setting range 999 to 999 DPtL CUsL 199 ...

Page 8: ...HYS parameter is not displayed Setting range 0 0 to 100 0 0 0 100 0 is displayed when control type parameter C MD is set ONOF When changing PID control to ON OFF control if MV is below 100 0 it is initialized as 0 0 AlRE is not displayed for not alarm output model ATis not displayed when control type parameter C MD is set ONOF Setting range 0 to 9999sec Automatically setting with Auto tuning LBaT ...

Page 9: ...eter Factory default AL1 1250 AL2 AT OFF P 01 0 I 0000 D REST 05 0 HYS 002 Parameter Factory default Parameter Factory default IN T KCA T 02 0 UNIT C AL 1 AMiA IN B 0000 MAvF 00 1 AL 2 AM A L SV 050 AHYS 0001 H SV 1200 LBaT 0000 O FT HEAT LBaB 002 C MD PID DI K STOP OUT RLY ErMV 00 0 SSrM STND LOC OFF Input Sensor And Temperature Range IN T Input sensor Display Input range Input range Thermocouple...

Page 10: ...t turn ON After clearing alarm condition alarm latch operates Mode Name Alarm operation Description AM _ No alarm output AM Deviation high limit alarm SV 100 PV 110 OFF ON H PV 90 SV 100 OFF ON H If deviation between PV and SV as high limit is higher than set value of deviation temperature the alarm output will be ON High deviation Set as 10 High deviation Set as 10 AM Deviation low limit alarm PV...

Page 11: ...g control output MV LBA monitoring time is reset When executing auto tuning LBA detection band LBaB and LBA monitoring time are automatically set based on auto tuning value When AL1 AL2 alarm operation AL 1 AL 2 is set as loop break alarm LBA LBa LBA detection band LBaB and LBA monitoring time LBaT parameter is displayed Temperature SV LBA monitoringtime PV LBA detection band LBA detection band LB...

Page 12: ...uning operation is not applicable If Hysteresis is too narrow hunting oscillation chattering could occur due to external noise In case of ON OFF control mode even if PV reaches stable status there still occurs hunting It could be due to Hysteresis HYS SV load s response characteristics or sensor s location In order to reduce hunting to a minimum it is required to take into following factors consid...

Page 13: ...is broken ErMV It sets SV high low limit Limit range of using temperature within temperature range for each sensor user can set change set temperature SV within SV high limit H SV to SV low limit L SV L SV H SV cannot be set When changing input type IN T SV high limit H SV and SV low limit L SV of using temperature will be initialized as max min value of sensor temperature range automatically Disp...

Page 14: ...n it displays OPEN during operation This is a warning that external sensor is open Please turn off the power and check the wire state of the sensor If sensor is not open disconnect sensor line from the unit and short the input terminal Turn on the power of the unit and check the controller displays room temperature If this unit cannot display room temperature this unit is broken Please remove this...

Reviews: