Autonics GP-S057 User Manual Download

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9 Troubleshooting

© Copyright Reserved Autonics Co., Ltd.

Troubleshooting

This chapter is for possible errors in using GP, for diagnosis method by several errors and for

troubleshootings.

9.1

Error and troubleshooting

Error description

Troubleshooting

(Further details, refer to

additional description)

There is error for writing, reading, or monitoring
program

Troubleshooting in communication
connection error

(1)

Troubleshooting in communication connection error

Check as following list by number. If error is not solved, please notify this to our service

center.

Check item

Error

Do you configure communication configuration (baudrate, data bit, stop
bit, and parity) correctly?

Is the specification and wiring of communication cable rated at our
specification?

※

For connect GP, external device and PC, you must use the provided cable (sold separately).

Summary of Contents for GP-S057

Page 1: ... Copyright Reserved Autonics Co Ltd iii USER MANUAL ...

Page 2: ...ii Copyright Reserved Autonics Co Ltd ...

Page 3: ...ecting Autonics products Please familiarize yourself with the information contained in the Safety Considerations section before using this product This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access ...

Page 4: ...eproduced in either part or whole without permission A user manual is not provided as part of the product package Please visit our home page www autonics com to download a copy The manual s content may vary depending on changes to the product s software and other unforeseen developments within Autonics and is subject to change without prior notice Upgrade notice is provided through our homepage We...

Page 5: ...s Symbol Description Supplementary information for a particular feature Failure to follow instructions can result in serious injury or death Failure to follow instructions can lead to a minor injury or product damage An example of the concerned feature s use 1 Annotation mark ...

Page 6: ...ure to follow this instruction may result in fire personal injury or economic loss Use the unit within the rated specifications Failure to follow this instruction may result in shortening the life cycle of the product or fire Do not connect repair or inspect the unit while connected to a power source Failure to follow this instruction may result in fire Check Power Wiring and Serial Interface befo...

Page 7: ...input use AWG 23 cable or over and tighten the terminal screw with a tightening torque of 0 5 to 0 8N m Failure to follow this instruction may result in fire or malfunction due to contact failure Keep metal chip dust and wire residue from flowing into the unit Failure to follow this instruction may result in fire or product damage Do not push over 2 point at the same time Failure to follow this in...

Page 8: ...y from high voltage lines or power lines to prevent inductive noise Do not use near the equipment which generates strong magnetic force or high frequency noise Make a required space around the unit for radiation of heat and do not block ventilation openings Do not push the touch panel with a hard and sharp object or push the panel with excessive force It may result in fire or malfunction When skin...

Page 9: ...ommunication 18 1 5 1 Communication interface 20 1 6 Unit description 21 1 6 1 GP S044 21 1 6 2 GP S057 21 1 7 Dimensions 22 1 7 1 GP S044 22 1 7 2 GP S057 23 2 Installation 25 2 1 GP installation 25 2 2 Power wiring 26 2 2 1 Ground wiring 27 2 3 Battery replacement 27 3 Device Construction 29 3 1 Device element 29 3 2 Device range 29 3 2 1 Bit device range 29 3 2 2 Word device range 29 4 System O...

Page 10: ...uzzer 52 6 4 7 Opening time 53 6 4 8 Backlight 54 6 4 9 Battery 55 6 4 10 Contrast 56 6 4 11 Latch device 56 6 5 Data View 57 6 5 1 Base screen 57 6 5 2 Window screen 58 6 5 3 Comment 58 6 5 4 Memory size 59 6 5 5 Model Version 59 6 6 Set Function 60 6 6 1 Data transfer 60 6 6 2 Time switch 62 6 6 3 Print out 64 7 User Screen 65 7 1 Screen specification 65 7 2 Screen display object 66 7 3 Screen s...

Page 11: ...Table of Contents Copyright Reserved Autonics Co Ltd xi 11 1 Change repair component 77 11 1 1 Battery replacement 77 11 2 Check 78 11 2 1 General check 78 11 2 2 Periodic check 78 ...

Page 12: ...Table of Contents xii Copyright Reserved Autonics Co Ltd ...

Page 13: ...n or designates variable value by touching touch screen GP and controller are connected by serial communication and inter change mutual information The variable for controller is displayed by various methods as tag which is graphic object For example if the physical variable for monitoring is temperature GP displays temperature as numeral by numeral input tag or as trend graph with changes by time...

Page 14: ...You can select the desired font and use it Multi communication port GP supports several communication port such as RS232C RS422 serial communication port USB HOST USB DEVICE and Ethernet Two serial ports of RS232C RS422 are designated for the device connecting by software PLC computer printer barcode reader etc By supported communication type of connected device select port to communication Monito...

Page 15: ...quare wave noise Pulse width 1 by the noise simulator with 0 5kV Withstanding voltage 500VAC 50 60Hz for a minute Insulated resistance Min 100MΩ at 500VDC megger Ground 3rd grounding Max 100Ω Vibra tion Mechanical 0 75mm amplitude at frequency of 10 to 55Hz for a minute in each of X Y Z directions for an hour Malfunction 0 5mm amplitude at frequency of 10 to 55Hz for a minute in each of X Y Z dire...

Page 16: ...Portuguese Text High resolution display up to 400 characters Based on 6 X 8 font 6 X 8 8 X8 ASCII character High quality view of numbers width 1 to 8 times height 0 5 to 5 times 8 X 16 ASCII character 16 X 16 regional characters width 1 to 8 times height 0 5 to 5 times High resolution display up to 1590 characters Based on 6 X 8 6 X 8 8 X8 ASCII character High quality view of numbers width 1 to 8 ...

Page 17: ...for open screen when supplying power BACKLIGHT Set off time for backlight as screensaver BATTERY Displays battery remaining with percentage and bar graph CONTRAST Adjusts LCD screen contrast LATCH DEVICE Designates maintaining UW device value by GP battery during power OFF DATA VIEW BASE SCREEN Displays user defined base screen title and number WINDOW SCREEN Displays user defined window screen tit...

Page 18: ...ry device such as PLC is able to connect any RS232C or RS422 port CH1 CH2 is designates in GP Editor 1 Connection of 1 PLC Connect PLC to a port and one of PC printer barcode reader to the other port 2 Connection of CH1 and CH2 Connect PLC to GP ports It is able to connect even if CH and CH2 are not same type PLC GP can relay data exchange between CH1 and CH2 according to configuration ...

Page 19: ... Autonics Co Ltd 19 3 Connection of plural PLCs It is able to connect same device type to CH1 and CH2 as up to 32 by each In this case GP can link data between CH1 1 to CH1 n and CH2 1 and CH2 n and it is able not to use CH1 or CH2 ...

Page 20: ...sed 4 DTR 4 Non used 5 SG 5 SG 6 DSR 6 TXD 7 Non used 7 RXD 8 Non used 8 Non used 9 Non used 9 Non used 2 Serial port setting Designate the desired settings for below items at SET ENVIRONMENT PLC SETTING Interface RS232C RS422 Baudrate 300 600 1200 2400 4800 9600 19200 38400 57600 115200bps Data length 7 8 Bit Stop bit 1 2 Bit Parity ODD EVEN Flow control XON XOFF DSR DTR NONE ...

Page 21: ...1 Overview Copyright Reserved Autonics Co Ltd 21 1 6 Unit description 1 6 1 GP S044 1 6 2 GP S057 ...

Page 22: ...1 Overview 22 Copyright Reserved Autonics Co Ltd 1 7 Dimensions 1 7 1 GP S044 Unit mm Fixing bracket Panel cut out Panel thickness max 4mm ...

Page 23: ...1 Overview Copyright Reserved Autonics Co Ltd 23 1 7 2 GP S057 Fixing bracket Panel cut out ...

Page 24: ...1 Overview 24 Copyright Reserved Autonics Co Ltd ...

Page 25: ...ing the ring s joining part under the GP 2nd Adhere closely between each edge of the GP and the rings 3rd Set GP in panel 4th Set the fix bracket to 4 bracket slots and fix them with screw GP S044 M4 Screw GP S057 M3 Screw and tighten them with 0 3N m torque by screwdriver Mounting bracket with GP S044 Mounting bracket with GP S057 ...

Page 26: ...en the terminal screw with 0 5 to 0 8 N m torque Ground resistance should be less than 100Ω and ground it separately Caution for power wiring Before connecting power line you must check power polarity Do not connect power when power is supplied Observe following allowable voltage change range of power voltage Power voltage 24VDC Allowable voltage change range 21 6V to 26 4VDC When connecting power...

Page 27: ...nect max 100Ω of ground resistance Diameter of cable for ground wiring connection should be over than 2 As above figure separate from other device s ground wire 2 3 Battery replacement Please contact our service center to replace GP battery It may cause an explosion or a fire when using improper battery ...

Page 28: ...2 Installation 28 Copyright Reserved Autonics Co Ltd ...

Page 29: ...l function general purpose communication universal communication etc 3 2 Device range 3 2 1 Bit device range Mark Name Range UB correspond address Size UB READ AREA UB000000 to UB00014F UB000000 to UB00014F 00015F bit UB WRITE AREA UB000015 to UB00029F UB000015 to UB00029F 00015F bit UB USER AREA UB000030 to UB01999F UB000030 to UB01999F 01969F bit 3 2 2 Word device range Mark Name Range UB corres...

Page 30: ...3 Device Construction 30 Copyright Reserved Autonics Co Ltd ...

Page 31: ...P and one PLC or controller You can organize the system to monitor the action element device parameter etc status of the connected specified device during executing GP operation Both CH1 and CH2 are able to 1 1 communication with tag Numeral input display ASCII input display If there are too much draw data screen processing speed may be reduced However control program speed is not affected ...

Page 32: ...atus of the connected specified N devices which are same type controllers PLC etc during executing GP operation as following figure You can connect devices up to 32 it may be different by the product Respond time is different by the connected devcie during communication data renewal time may be longer For further details refer to GP LP user manual for communication ...

Page 33: ...cted at each port as different type controller PLC etc during executing GP operation as following figure For further details refer to GP LP user manual for communication 4 2 Universal organization As following figure you can organize the system to monitor or control host unit data by universal communication during executing GP operation For further details refer to 5 4 Universal protocol of GP LP ...

Page 34: ...ect with barcode printer As following figure you can organize the system to read barcode data by connecting barcode reader or to print alarm history by connecting serial print during executing GP operation For further details refer to GP LP user manual for communication ...

Page 35: ...itor Communication between PC and GP is available with serial communication Setting method is as below Left screens are for GP S044 right screens are for GP S057 1st Enter system setting menu Touch left upper point as default position of system setting menu 2nd Select SET ENVIRONMENT ...

Page 36: ...s as EDITOR and connected connection port with GP is as RS232C If the configuration is not as EDITOR touch PROTOCOL part and cofigure as EDITOR Touch this it rotates in order as EDITOR PRINTER BARCODE MONITOR Touch PORT area to configure the connection port of GP Touch this it rotates in order as RS422 and RS232C ...

Page 37: ...of GP Editor are as followings Baudrate Data bit Parity bit Stop bit Flow control 115200bps 8bit EVEN 1bit XON XOFF 4th After completing communication configuration you should exit system setting menu and switch user screen to communicate GP Editor Touch Menu current setting values are saved and it returns to previous menu Touch Exit current setting values are saved and it returns to user screen a...

Page 38: ...gnate communication configuration as same as that of from GP and click OK Only Baudrate is editable and Data Length Parity Stop Bit and Flow Control are only for checking GP S044 GP S057 supports only serial communication therefore Ethernet and USB communication are not activated For further details of each option refer to GP Editor user manual 3rd After configuration connect GP and PC by communic...

Page 39: ... Description 1 Install status Check waterproof rubber ring is installed Check all 4 fixing brackets are installed Check fixing brackets are fixed with approved tightening torque 2 Ground Check ground cable is installed with separated other device ground cable Check there is 3rd grounding 3 Power cable Check cable connection by polarity Check the tightening status of screws on terminal 4 Power Chec...

Page 40: ...screen for GP version information appears Touch left upper point Touch left upper point X Enters system setting menu After the set screen open time moves to user screen If there is connection problem between external device it displays error message Moves to the designated user screen as start screen If there is no user screen it displays USER SCREEN IS NOT FOUND message ...

Page 41: ... screen calling Select each menu and their sub menu appears The system screen organization is as below GP S044 GP S057 system setting menu MONITORING DEVICE MONITOR SET ENVIRONMENT LANGUAGE PLC SETTING CLOCK CLEAR USER DATA MENU CALL KEY BUZZER OPENING BACKLIGHT BATTERY CONTRAST LATCH DEVICE DATA VIEW BASE SCREEN WINDOW SCREEN COMMENT MEMORY SIZE MODEL VERSION SET FUNCTION DATA TRANSFER TIME SWITC...

Page 42: ...tem screen No Function and operation Moves from system screen to user screen Displays current screen s menu Moves to upper parameter Moves to up and down items Touch the desired menu and it moves to that menu Dependiong on firmware upgrade screen organization may be different ...

Page 43: ...r inner word device area Monitorable device is different depending on connected device Confirm monitorable device by each device from GP LP user manual for communication No Function and operation Calls input window to select special device set as CH1 Calls input window for word device value at cursor Sets bit device value at cursor Resets selected bit device Displays close up device list Touch thi...

Page 44: ... international character font English font vector font You can designate system langauge for GP inner system language Supported language It supports Korean English Japanesse Chinese Russian and the other languages are supported later with upgrade Font type It supports various fonts by each language No Function and operation Displays designated user language and font Displays designated ASCII chara...

Page 45: ...ol Displays PLC protocol of CH1 CH1connect port Displays connect port of CH1 CH2 configuration line Displays connected device and connect port for CH2 Touch this to select one from downloaded protocol in EDITOR PRINTER BARCODE MONITOR protocol and designate connect port Select one of RS232C or RS422 or depending on CH1 setting CH2 may be changed as the other If CH1 is SLAVE MONITOR does not appear...

Page 46: ...plays CH1 protocol Rotates in order as downloaded protocol EDITOR PRINTER BARCODE UNIVERSAL DEFAULT protocol Displays CH2 protocol as EDITOR for default Rotates in order as EDITOR PRINTER BARCODE MONITOR If CH1 is SLAVE MONITOR does not appear Displays CH1 connect port Designates automatically as non using port in GP S0 S1D0 RS422 A PORT RS 232C B PORT GP S0 S1D1 RS232C A PORT RS232C B PORT Displa...

Page 47: ...Use it is not able to communication configuration Displays CH1 protocol Rotates in order NoUse EDITOR PRINTER BARCODE UNIVERSAL DEFAULT protocl Displays CH2 protocol as downloaded protocol for default Rotates in order as downloaded protocol EDITOR PRINTER BARCODE Displays CH1 connect port Designates automatically as non using port in GP S044 T9D6 RS422 PORT RS232C PORT GP S044 T9D7 RS232C A PORT R...

Page 48: ... reading data from barcode For more details refer to GP LP user manual for communication MONITOR Available only in CH2 Monitoring mode for PLC which is connected to GP from PC directly GP is as transmitter by transmitting data from PC to PLC and data from PLC to PC In case of MITSUBISHI FX Series editor mode is available for monitoring NoUse Displayed only not using appropriate CH Designate baud r...

Page 49: ...s year month day hour min sec in order When new date type is designated in GP Editor cursor moves to display order Displays current set date and time in real time Touch to reset item year month day hour min sec and cursor appears to input Designated time is applied for clock alarm history alarm list etc which are related with time If external power is cut current time is maintained by battery If t...

Page 50: ...g box of Monitor Data Upload dialog box from Communication Upload menu to save txt files If GP and serial printer is connected you can print alarm history in SET FUNCTION PRINT OUT of system setting menu No Function and operation Initializes every data of screens of GP part comment and common configuration information After completing initializing user screen displays USER SCREEN IS NOT FOUND mess...

Page 51: ...wo keys for system setting menu is set you should touch both two keys simultaneously to enter system setting menu In case screen direction is vertical bottom side from front screen is placed at left status default position of system setting menu key is placed at left upper point Touch left upper point as soon as re supply power and it enters to system setting menu If there is numeral ASCII input o...

Page 52: ...r Designate buzzer on or off for touch key operation numeral or ASCII input touch system setting menu touch communication start and complete or alarm No Function and operation Touch this buzzer turns on It displays contrast item is not set Touch this buzzer turns off ...

Page 53: ...of open screen Set range is from 0 sec to 60 sec 0 to 9 Touch the desired time CLR Cancel the set input input cursor disappears ENT Set the input value Displays the set time for switching from open screen to user screen Touch the time to reset input cursor appears to set Open screen displays to check current basic information firmware releasing date and version ...

Page 54: ...o touch input 0 to 9 Touch the desired time CLR Cancel the set input input cursor disappears ENT Set the input value Set range is 0 min to 99min If 0 is set backlight is not OFF Depending on the status from System information device Backlight control bit of read device in GP it controls the designated operation Backlight setting and operation is available only when backlight control device is SET ...

Page 55: ...td 55 6 4 9 Battery You can check battery remaining as percentage No Function and operation Displays battery remaining with bar graph Displays battery remaining with 0 to 100 as numerical percentage When battery remaiing is 0 Bat Low message flashes ...

Page 56: ...s current set stauts Displays set screen contrast ratio as bar graph Touch this it decreases contrast ratio Touch this it increases contrast ratio 6 4 11 Latch device No Function and operation Designate LATCH DEVICE as ON When power OFF UW device is maintained by GP battery Designate LATCH DEVICE as OFF ...

Page 57: ...u displays screen number and screen title list for base screen Touch the desired screen you can check designed status of the screen By checking base screen from the list the display object of the selected base screen operates normally but the input object of the selected screen does not operate ...

Page 58: ...u displays screen number and screen title list for window screen Screen check method is same as base screen s Window screen is designed up to 500 from GP Editor but actial downloadable window screens are up to 3 to GP 6 5 3 Comment This menu displays downlowaded user defined comment ...

Page 59: ...creen Copyright Reserved Autonics Co Ltd 59 6 5 4 Memory size This menu displays total disk capacity 512Kbyte and available capacity of GP 6 5 5 Model Version This menu displays GP model name and firmware version ...

Page 60: ...System Screen 60 Copyright Reserved Autonics Co Ltd 6 6 Set Function 6 6 1 Data transfer This menu screen is displayed during communicating download upload between GP Editor of PC and GP Waiting Download ...

Page 61: ...6 System Screen Copyright Reserved Autonics Co Ltd 61 Upload ...

Page 62: ...vices which have consecutive numbers operate as time switch It is able to set operation time by each bit device Time switch function is also able to set at Common Time Action menu of GP Editor Not desiganted ACTION ACT item displays action time as No Function and operation Action number of time switch If there is no designated device as time switch bit device Device is displayed ...

Page 63: ...ral input key pad appears to input start time and end time No Function and operation Touch desired day of the week Shaded item MON WED FRI are selected Designate action start time Touch this input key pad appears Designate action end time Touch this input key pad appears ...

Page 64: ... printing alarm history which is listed during GP operation by external printer No Function and operation Prints alarm history with touching Printer port setting From SET ENVIRONMENT PLC SETTING of system setting menu set PRINTER Cancels alarm history output Alarm history printout format ...

Page 65: ... and it is position in GP Editor and also assign individual screen number for window screen as base screen number 3 Screen position Content Base screen Window screen GP S044 GP S057 GP S044 GP S057 Start position of screen left upper point 0 0 0 0 0 0 to 239 79 0 0 to 319 239 End position of screen right lower point 239 79 319 239 15 19 to 239 79 19 19 to 319 239 Position by screen type Base scree...

Page 66: ...ment list alarm history 1 alarm list 1 part display lamp display line graph trend graph bar graph statistic graph panel meter touch key Line rectangle circle text bitmap numeral display ASCII display clock comment list part display lamp display line graph trend graph bar graph statistic graph panel meter touch key 1 These are displayed only on base screen 2 Limit the number of display objects by s...

Page 67: ...screen number corresponding the device value of screen data error message appears 2 Screen switching methods It is switched to the appropriate screen when changing screen switching device value It is changed as below methods 1 Using touch key for switching screen There are switching functions of touch key operations as follows Switching to the fixed screen Switching to the previous screen Switchin...

Page 68: ...een satisfying current value of the device on a base screen In order to use screen overlap function designate the device for overlap window in GP Editor The overlap window is displayed in order of window 1 2 on current screens as below In case the value of overlap window device is exceeded the range 1 to 500 or does not exist the window is not displayed ...

Page 69: ...en numbers 1 2 3 4 5 6 7 8 In case of D0 1 D1 3 D2 11 Overlap window 2 is not overlapped because the value of overlap window 2 device is not an existing base screen number In case of D0 1 D1 3 D2 5 Various tags of overlap screen in the upper part can cover lower part of tags and they are not shown If touch keys or input tags are overlapped the upper one is only operated when it touched ...

Page 70: ...as following screen Touch CLOSE and error message dialog box disappears If connection error is not resolved after 5 seconds error message appears again on the screen Connection error message appers only on user screen When the third CH1 fourth CH2 bit of system signal 1 device in system information device are ON status error message for specified connect device appears on the screen For further de...

Page 71: ...8 System Window Copyright Reserved Autonics Co Ltd 71 8 System Window 8 1 Key pad type No Type Key pad screen 1 Binary 2 Octal 3 Decimal 4 Hexadeci mal 5 Real number 6 ASCII ...

Page 72: ...n 1 Moves to the previous page 1 Moves to the next page 1 Those keys are displayed only for ASCII input key pad ENT CLR key operation of user screen is according to Key Action settings of Screen Auxiliary Configuration dialog box Key operation CLR ENT No movement Holds keypad Holds keypad Not operated Not operated In order of user ID Holds keypad Holds keypad Moves to previous input tag Moves to n...

Page 73: ...or writing reading or monitoring program Troubleshooting in communication connection error 1 Troubleshooting in communication connection error Check as following list by number If error is not solved please notify this to our service center Check item Error Do you configure communication configuration baudrate data bit stop bit and parity correctly Is the specification and wiring of communication ...

Page 74: ...9 Troubleshooting 74 Copyright Reserved Autonics Co Ltd ...

Page 75: ...ile from www autonics com You can download only for same firmware GP LP type with GP LP type designated at GP Editor Select Common GP PLC Type of menu GP PLC Type dialog box appears By pull down menu designate to be downloaded GP LP type 2nd Select Communication GP Firmware Download of menu and GP Firmware Download dialog box appears 3rd Click Browse and select firmware file to be downloaded ...

Page 76: ...itor displays GP Firmware Download dialog box and download progresses If you want to discontinue download click Cancle and Do you want to interrupt firmware download message appears Click Yes and it discontinues download For discontinuing downlaod re start GP LP 6th When completing download successively GP LP displays UPGRADE OK PLEASE POWER OFF message 7th When failing donwload GP LP displays UPG...

Page 77: ...scharged battery When time is not correct After power failure time is reset After power failure data of latch area is reset 2 Battery residual quantity display You can check battery remaining from SET ENVIRONMENT BATTERY of system setting menu in GP Please replace battery if battery remaining is below 5 3 Special register for battery Current backup battery error F0002C Turns ON when battery voltag...

Page 78: ...tem Description Standard Troubleshooting Power voltage Measure power voltage Within power voltage specification Change supply power Battery Battery remaining status Battery remaining 95 Change battery Waterproof rubber ring Waterproof rubber ring status Waterproof rubber ring should not be corroded Change waterproof rubber ring Water leak and dusk proof Water leak and dusk proof status There is no...

Page 79: ...11 Repair and Check Copyright Reserved Autonics Co Ltd 79 ...

Page 80: ...11 Repair and Check 80 Copyright Reserved Autonics Co Ltd MTG GPMONOU1 V1 3 1801US ...

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