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IronHorse® Helical Gearbox User Manual – 1st Ed. Rev. B

IronHorse®

Helical Gearbox

User Manual

User Manual Revision History

Please include this Manual Number and the Manual Issue, both shown below, when communicating

with AutomationDirect Technical Support regarding this publication.

Manual Number:

IH-HG-USER-M-WO

Manual Issue:

1st Edition Revision B

Issue Date:

10/09/2018

Publication History

Issue

Date

Description of Changes

First Edition

06/02/2016 Original Issue

1st Edition Rev. A

06/07/2016 Revised dimensional drawing

1st Edition Rev. B

10/09/2018 Added additional installation information in chapter 3

Summary of Contents for IronHorse HGR-37-005-A

Page 1: ...IronHorse Helical Gearbox User Manual IH HG USER M WO 1st Ed Rev B...

Page 2: ...IronHorse Helical Gearbox User Manual 1st Ed Rev B BLANK PAGE...

Page 3: ...se or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traf...

Page 4: ...s des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulati...

Page 5: ...communicating with AutomationDirect Technical Support regarding this publication Manual Number IH HG USER M WO Manual Issue 1st Edition Revision B Issue Date 10 09 2018 Publication History Issue Date...

Page 6: ...Page H 2 IronHorse Helical Gearbox User Manual 1st Ed Rev B BLANK PAGE...

Page 7: ...of Helical Gearboxes 1 3 Package Contents 1 3 Part Number Explanation 1 4 Nameplate Information 1 4 Chapter 2 Specifications 2 1 Gearbox Selection Factors 2 2 Service Factors and K Factors 2 2 IronHo...

Page 8: ...ox User Manual 1st Ed Rev B Table of Contents Appendix A Glossary of Terms A 1 Glossary of Gearbox Terms A 2 Appendix B Gearbox Selection B 1 Gearbox Selection Procedure B 2 Gearbox Selection Steps B...

Page 9: ...pter Table of Contents Manual Overview 1 2 Overview of This Publication 1 2 Who Should Read This Manual 1 2 Technical Support 1 2 Special Symbols 1 2 IronHorse Helical Gearbox Introduction 1 3 Purpose...

Page 10: ...group is glad to work with you to answer your questions Please call the technical support group if you need technical assistance or visit our web site Our website contains technical and non technical...

Page 11: ...ally acclaimed gearbox manufacturers in the world today Only the highest quality materials are tested certified and used in the manufacturing process Strict adherence to and compliance with the toughe...

Page 12: ...C 182 4TC face frame D 213 5TC face frame E 254 6TC face frame Ratio Three digit input for output of 1 Example 060 60 1 ratio Box Size 37 37 box size 47 46 box size 67 67 box size 77 77 box size 87 8...

Page 13: ...1st Ed Rev B Specifications 2 2 2 Chapter Chapter Chapter Table of Contents Gearbox Selection Factors 2 2 Service Factors and K Factors 2 2 IronHorse Cast Iron Helical Gearbox Specifications 2 3 Iron...

Page 14: ...1 50 1 75 More than 10 hours 1 25 1 50 1 75 2 00 Shock results from sudden increases in the torque demand of the load such as sudden stopping restarting and or reversing significantly heavy loads drop...

Page 15: ...44 1 0 56C 1 35 1770 615 90 8 HGR 37 060 A 60 1 60 84 29 1 0 56C 0 89 1770 705 90 8 1 Nominal Motor HP is the highest HP 1800 rpm motor to be used with the gearbox under conditions of 1 0 service fac...

Page 16: ...1 0 56C 2 09 2830 910 90 6 HGR 47 060 A 60 1 63 37 28 1 0 56C 1 37 2830 1050 90 5 45 1 Nominal Motor HP is the highest HP 1800 rpm motor to be used with the gearbox under conditions of 1 0 service fa...

Page 17: ...3 75 5045 1420 90 6 HGR 67 060 A 60 1 63 07 28 1 0 56C 2 45 5045 1480 90 7 1 Nominal Motor HP is the highest HP 1800 rpm motor to be used with the gearbox under conditions of 1 0 service factor Gearb...

Page 18: ...3 30 2 0 145TC 3 52 6640 1800 90 7 76 1 Nominal Motor HP is the highest HP 1800 rpm motor to be used with the gearbox under conditions of 1 0 service factor Gearbox input power capacity decreases as m...

Page 19: ...36 14170 3010 90 7 HGR 87 060 B 60 1 61 54 28 2 0 145TC 7 05 14170 3010 90 7 150 HGR 87 060 C 5 0 182 4TC 156 1 Nominal Motor HP is the highest HP 1800 rpm motor to be used with the gearbox under con...

Page 20: ...0 9 06 230 0 5 51 140 0 14 23 361 5 9 65 245 0 6 38 162 0 1 63 41 4 0 38 9 7 6 69 170 0 8 07 205 0 0 71 18 0 HGR 87 xxx B 12 99 330 0 11 42 290 0 7 09 180 0 17 20 437 0 12 20 310 0 8 05 204 5 2 13 54...

Page 21: ...hapter Table of Contents Safety Notification 3 2 Installation 3 3 Mounting Positions 3 4 Starting Up 3 4 Inspection and Maintenance 3 4 Lubrication 3 5 Filler Oil Gauge Drain Plug Locations 3 6 Recomm...

Page 22: ...sonnel There is a risk of burns caused by hot surfaces when this product is in use Use properly rated protective gear when working with these products 2 Only qualified personnel should transport store...

Page 23: ...ation for the unit and allow for convenience of oil filling draining for proper ongoing unit maintenance Foundation flatness specifications Mounting footprint length 230 0 1mm 230 Mounting footprint l...

Page 24: ...ed every 2500 hours or 6 months whichever occurs first 2 Regularly inspect all seals for leaking 3 During regular operation listen for excessive noise 4 Regularly check the breather valve holes of the...

Page 25: ...ad 1 25 service factor see Chapter 2 for details Gearbox Temperature CPC ISO VG Mobil Shell 30 C to 15 C HD100 VG100 Mobilgear 627 Omala 100 15 C to 3 C HD150 VG150 Mobilgear 629 Omala 150 3 C to 23 C...

Page 26: ...r each mounting position Oil fill amount is listed in liters When filling the gearbox with oil remove the oil gauge plug Add oil until it begins to come out of the oil gauge plug Replace the oil gauge...

Page 27: ...cants HD Specifications Grade Number HD32 HD68 HD100 HD150 HD220 HD230 HD460 HD680 Gravity API 15 6 C 30 4 28 5 27 8 27 1 26 5 25 9 25 3 24 4 Viscosity Kin cSt 40 C 31 15 67 2 98 1 143 6 212 2 310 5 4...

Page 28: ...shaft output shaft flange and foot mounts Units should be stored under a water proof cover and care should be taken to keep the units free of dust and debris 2 All units should be stored in a dry dus...

Page 29: ...Page A 1 IronHorse Helical Gearbox User Manual 1st Ed Rev B Glossary of Terms A A A Appendix Appendix Appendix Table of Contents Glossary of Gearbox Terms A 2...

Page 30: ...r Parallel axis gear that features teeth that are cut at an angle to allow for smooth and quiet operation Input Power The power applied to the input shaft of a gearbox There are separate ratings for M...

Page 31: ...d for when other than an electric motor is the prime mover Self Locking The inability of a reducer to be driven backwards by its load No IronHorse helical gearbox should be considered self locking Ser...

Page 32: ...Page A 4 IronHorse Helical Gearbox User Manual 1st Ed Rev B Appendix A Glossary of Terms BLANK PAGE...

Page 33: ...IronHorse Helical Gearbox User Manual 1st Ed Rev B Gearbox Selection B B B Appendix Appendix Appendix Table of Contents Gearbox Selection Procedure B 2 Gearbox Selection Steps B 2 Gearbox Selection Ex...

Page 34: ...on Example Refer to the specifications tables for gearbox specifications service factors and K factors A conveyor will run 8 hours day with moderate shock loading The conveyor will be driven by a v be...

Page 35: ...owable pulley diameter Select gearbox with Overhung Load Rating overhung load force Gearbox required OHL rating gearbox real torque K SF gearbox pulley diameter 2 Minimum gearbox pulley diameter T K S...

Page 36: ...power 1 0 SF 4 83 hp Max mechanical input power 1 25 SF max input power SF 4 83 hp 1 25 3 86 hp Max allowable motor power 3 86 hp The largest motor that HGR 67 030 B can accept is 2 hp Select 2 hp mo...

Page 37: ...IronHorse Helical Gearbox User Manual 1st Ed Rev B BLANK PAGE...

Page 38: ...IronHorse Helical Gearbox User Manual IH HG USER M WO 1st Edition Revision B...

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