Auto Meter BVA-2100 Instruction Manual Download Page 6

66

BVA2100

VERSION PM 7.02

DATE 05/16/2013

COPYRIGHT 1999

AUTO METER PRODUCTS

TEST EQUIPMENT

SYCAMORE ILLINOIS

(866) 883-8378

CONTROLS AND FUNCTIONS

ON/OFF:  

Turns the unit and LCD 

display on. On the opening screen, 
Press ‘Y’ for menu

.

Y ENTER

:  Selects the main or next 

menu.  It also selects the cursor line 

item and answers 

yes

 to a test pro-

gression.  

+Up Arrow:  

Moves the cursor up 

to select a menu item.  It also incre-

ments a value.  

-Down Arrow

:  Moves the cursor 

down to select a menu line.  It also 

decrements a value.  

N Esc

:  Cancels a test or progression.  

It also returns to a previous menu for 

another selection.

Contrast:

 Sets the LCD contrast.

Zero Amp Probe:

 Zero’s the Amp 

Probe.

Light:

  Turns the LCD back light on 

or off.  

PRINT

:

  

With Optional Printer - 

Prints the test results displayed on 

the LCD.  

FEED

:

  

Advances the paper.

External Volt Lead Connections

:

  

Color-coded black (-) red (+)

On the rear panel 

there is an Amp 

Probe connection, 

power supply 

connection for 

charging the 

internal battery, 

when unit is not in 

use for some time, 

and the connector 

for the AC-26 

J1708 cable.

BATTERY

Low�

Current�

Jaw

High�

Current�

Jaw

MAINTENANCE

CLAMP INSPECTION

CHECK OFTEN FOR LOOSE JAWS 

OR DAMAGED INTERNAL PLASTIC 

SHOULDER INSULATORS

IMPORTANT: 

Both jaws of each 

clamp must firmly engage all 

terminals. The copper jaw contains 

the smaller gauge wire that reads the 

voltage and the silver jaw contains 

the larger conducting wire that draws 

the load in each test. Jaw insulation 

is necessary for accurate readings. 

Damaged clamps or loose wires will 

affect the readings. Keep clamps 

clean and in good repair. 

DO NOT 

ATTEMPT TO REPLACE CLAMPS 

WITH ANYTHING OTHER THAN 

AUTO METER CLAMPS.

BATTERY CLAMP REPLACEMENT

Over time the battery clamps will need to be replaced if the following are indi-

cated:  

CCA values seem to be way off.  

If there is continuity between the silver and copper jaw.  

If there is excessive damage or corrosion to the cables or clamps.  

PROCEDURE

Disconnect the back cover. 

Remove the battery to prevent shorting. 

Disconnect the two small wires from the PC board.  

Remove the large cables from the copper busses.    

Carefully pull each wire through the grommets.  

Reverse the procedure in replacing new clamps.  

Caution: 

Make sure the red clamp wires are attached to the positive 

buss and the black clamp is attached to the negative buss. Putting 

a little mineral spirits on the new cable ends will increase ease of 

insertion through the grommets.

INTERNAL 6V BATTERY

When the LCD indicates a low internal battery. Recharge the battery 

by either using the AC Adapter or connecting the large clamps to a fully 

charged 12V battery. To replace the internal battery, remove the top 

cover. The battery is towards the back of the unit. Disconnect the battery 

& remove the battery holder & battery. Replace with new 6V 7Ah SLA 

battery. Install battery & holder. Reconnect battery leads paying attention 

to the polarity. The - (minus) terminal should be connected to the folded 

black wire. Replace the top cover & charge the new battery before using.

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Summary of Contents for BVA-2100

Page 1: ...t measures the voltage drop of the starting and charging circuit The BVA 2100 is automated and menu driven with simple hook up methods for testing the negative and positive legs Special tests are incl...

Page 2: ...ing Fan Load Clamps 10 ft 6 Gauge External Leads 20ft 16 Gauge Size 9 5 X 12 X 13 Post Adapter Kit For group 31 batteries Optional AC 25 6 pin to 9 pin J1708 Adapter Optional AC 26 J1708 Cable Optiona...

Page 3: ...ernator Test Results 19 Using the Amp Probe 20 7 Starting System Test 21 28 8 Magnetic Circuit Test 22 24 9 Starting Cable VDrop Test 25 26 10 Individual Starter DrawTest 27 Starter Test Results 28 11...

Page 4: ...gradually build up and crystallize on the plates greatly reducing the battery s capacity and ability to be recharged n Cycling Excessive drain on battery when alternator is not operating CAUSE OF BAT...

Page 5: ...to the consumer when determined by the manufacturer that the product failed due to defects in material or workmanship This warranty is limited to the repair or replacement of parts and the necessary...

Page 6: ...load in each test Jaw insulation is necessary for accurate readings Damaged clamps or loose wires will affect the readings Keep clamps clean and in good repair DO NOT ATTEMPT TO REPLACE CLAMPS WITH A...

Page 7: ...is 1 0 Volts Maximum drop at 80 Amps is 1 0 Volts Maximum drop at 40 Amps is 2 0 Volts Reports the drops at the entered current Reports the drops at the entered current 24 Volt 12 Volt 24 Volt 12 Vol...

Page 8: ...A to M and 01 00 for the day and the year You have to increment each of these to the desired date that will print out in the standard 00 00 format Select MARGINAL BATTERY to allow the test result to b...

Page 9: ...nsfer Menu then select Stop n Launch Microsoft Excel and select open file n Under Files of Type at the bottom of the open file window select All Files n Highlight your download txt file then select Op...

Page 10: ...PM service NOT when the vehicle is having electrical system issues For a vehicle with a suspected electrical problem use the individual tests starting with the batteries then the cables and finally t...

Page 11: ...al port and you re planning on using Windows HYPER Terminal as illustrated below you will need to buy and install an adapter card with a serial port 11 11 BATTERY BANK TEST 2 You will be asked if the...

Page 12: ...ructed to connect the large leads Connect the red clamp to the main positive cable coming to the bank and the black clamp to the main negative cable leaving the bank Using the or key adjust the CCA of...

Page 13: ...ers on threaded steel posts as illustrated on the next page then press Y Enter When the test results appear as GOOD BATTERIES after running the system battery bank test there is no need to run the ind...

Page 14: ...ng help selection will be listed adding valuable information not necessarily in manul GENERAL INFORMATION SYSTEM TESTING BATTERY TESTING VOLTAGE DROP TESTING CHARGING CABLES VDROP TESTING MAG CIRCUIT...

Page 15: ...test and the alternator test MAIN MENU BATTERY BANK TEST VDROP MENU ALTERNATOR TEST STARTER DRAW TEST REVIEW PRINT MULTIMETERS J1708 DATA J1708 DATA ATTACH J1708 DATA CABLE N TO CANCEL J1708 DATA TURN...

Page 16: ...xternal leads will check the cables before the alternator is tested This is the individual VDorp Test ALTERNATOR HOOKUP Red to Positive Black to Ground BATTERY HOOKUP Black Clamp at Negative Main Red...

Page 17: ...LOADING PLEASE WAIT 27 CHARGE CABLES 01 07 13 11 55AM PASSED AT 120A GOOD UP TO 185A POS DROP 0 18V NEG DROP 0 16V If all connections are correct press y Enter to begin VDrop Test Wait for a load to b...

Page 18: ...nter the alternator rating Press Up or Down key to increment or decrement to the desired test The last 150 tests are held in memory The same tests can be downloaded to a PC See the Download section fo...

Page 19: ...f the cables Both the positive and negative circuit results will be indicated from the single test Select LIFTGATE CHARGE LIFTGATE MOTOR or LIFTGATE TRUCK CIR to perform a voltage drop test on the tra...

Page 20: ...Alternator and the Starter Draw Test whether they are individual tests or within each of the system tests The Amp Probe can also be used in the Multimeters test This section explainsthe proper use of...

Page 21: ...URRENT 640A CRANK TIME 2 24S 218 12V STARTER 07 05 12 05 52PM BEG VOLTS 12 56 END VOLTS 9 48 CURRENT 860A CRANK TIME 1 68S If still out of specifications High Amp reading may indicate engine is out of...

Page 22: ...self The Magnetic switch is energized by the ignition switch in each test For safety disconnect the negative cable from the battery while making the connections INDIVIDUAL MAGNETIC CIRCUIT TEST 8 VDRO...

Page 23: ...ction from the battery press enter and energize the switch again for 3 5 seconds See Illustration small clamp position 2 INDIVIDUAL MAGNETIC CIRCUIT TEST Cont 23 23 MAIN CABLES CONNECT LARGE LEADS TO...

Page 24: ...R Y Does the vehicle have a split battery system This entry is necessary for the tester to calculate 1 2 for each system if selected 9 STARTING SYSTEM VDROP TEST Loose or corroded terminal connections...

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