auto maskin DCU 305 R2 User Manual Download Page 5

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Document revisions

Date

Revision

March 2001

Release

March 2002

Support for control unit firmware 4.25 and above

November 2002

Added

May 2005

CAN / diagnostic info added for 4.35 and above

July 2005

Restart possibility after downloading added for 4.37 and above.

September 2006

Described the new function Additional Run detection delay

Information given in this specification may change without prior
notice.

This document must not be copied without permission from Auto-
Maskin AS.

Title:

Rudolf R2 User's Manual

Document order no:

09326

Revision:

July 2009

All trademarks acknowledged.

Summary of Contents for DCU 305 R2

Page 1: ...Rudolf R2 User s Manual DCU 305 R2 Control Unit configuration tool...

Page 2: ......

Page 3: ...2 2 1 Load from control unit 9 2 2 2 Transmit to control unit 10 2 2 3 Retrieve log 12 2 3 Settings 13 2 3 1 Backup System Settings 13 2 3 2 Control unit Clock 14 2 3 3 Service 14 2 3 4 Options 15 3 B...

Page 4: ...31 4 4 2 Cranking Time 32 4 4 3 Delay between Start Attempts 32 4 4 4 Number of Start Attempts 32 4 4 5 Delay before disconnecting Gen Breaker 32 4 4 6 Cooling time 32 4 5 Start Fuel 33 4 5 1 Initial...

Page 5: ...ional Run detection delay Copyright Auto Maskin AS 1998 2009 Information given in this specification may change without prior notice This document must not be copied without permission from Auto Maski...

Page 6: ...earlier releases and versions Rudolf R2 is hereafter referred to as Rudolf only 1 1 Important information Rudolf is a powerful configuration tool that can completely change the current behaviour of t...

Page 7: ...MB RAM Use a color screen with 800 x 600 dpi resolution or better Rudolf is delivered on a CD so make sure the PC is equipped with a CD drive 1 3 Installation of Rudolf R2 1 3 1 Uninstall previous ins...

Page 8: ...llation of Rudolf R2 Rudolf R2 User s Manual 1 3 2 Installation Close all other programs before installation Insert the CD ROM in the drive Run the SETUP EXE file Follow the guidelines on screen as gi...

Page 9: ...es and saving current files The project files are small 2 3k bytes and their extension is RDF for instance MYFILE RDF or PROJECT 173 RDF 2 1 1 New Alt F N Select File New to create a new project The n...

Page 10: ...is saved Rudolf will prompt for a file name Type a file name The extension RDF is added automatically 2 1 4 Save As Alt F A This menu is used when saving a project with a new name Type the new name an...

Page 11: ...ee a preview before printing 2 1 9 Exit Alt F X Select File Exit to quit Rudolf If the current project is not saved you will be prompted to do so 2 2 Communication This menu handles up and download of...

Page 12: ...d that the control unit is powered Receiving Data Rudolf receives the project currently in the control unit If it fails there is a bad cable connection between the PC and the control unit Verifying Da...

Page 13: ...g Connection will then fail Transmitting Data Rudolf sends the project to the control unit If it fails there is a bad cable connection between the PC and the control unit Verifying Data After sending...

Page 14: ...ieve log Alt C R The control unit stores all events in a built in log This command will read the entire log and open it in Notepad on your PC Connect the Rudolf Cable between your PC and the control u...

Page 15: ...ntrol unit The built in log and the counters can be reset to zero This requires a password that can be obtained from your supplier 2 3 1 Backup System Settings Alt E B On some control units R2 you are...

Page 16: ...hips may travel across timezones Synchronise with Windows Clock UTC If selected the time in the control unit will match the current UTC time in the PC Press OK to download the new time to the control...

Page 17: ...number of installations are made here for instance 2 3 4 1 Rudolf Mode Choose between Normal Mode and Expert Mode In Expert Mode only a minimum of dialogboxes is shown to speed up the configuration 2...

Page 18: ...16 1BMenu Overview 9BSettings Rudolf R2 User s Manual 2 3 4 3 Rudolf R2 Com Port Select the PC laptop communication port to be used by Rudolf Most often this is COM1...

Page 19: ...he current configuration Pressing the green arrow button will read the project currently in the control unit into Rudolf The project may then be saved to a file Pressing the red arrow button will tran...

Page 20: ...The TAB sections Note The Standby Operation tab changes to Start Fuel if selecting Propulsion mode in the Main tab The sections can be completed in any order but it is normal to start with Main and t...

Page 21: ...ation Mode Four main operation modes can be selected as follows Emergency Auxiliary Combined Propulsion The Emergency Auxiliary and Combined mode is supported in the DCU 305 A unit The Propulsion mode...

Page 22: ...is used as a combined Emergency and Auxiliary gen set Shutdowns are enabled in Manual mode The control unit switches between Emergency and Auxiliary operation mode depending on the state of the Standb...

Page 23: ...st be translated manually 4 1 3 Port P3 Functionality Choose between Communication and Log to Printer 4 1 3 1 Communication Select Communication if the port is to be used towards a slave panel Also se...

Page 24: ...quires Acknowledge Select this option to have events configured as Warning needing an Acknowledge to disappear Uncheck to have Warnings disappear by itself 4 1 8 J1939 CAN J1708 J1587 support Selectin...

Page 25: ...Active to enable it and complete the fields Above channel 1 is selected The normally open switch is connected between terminal 7 and 0V Here the alarm text LOP Low Shut Down will appear two seconds af...

Page 26: ...or its function The text can be up to 30 characters long and may consist of numbers and to some extent national characters Rudolf will not allow typing of characters that the control unit is unable t...

Page 27: ...ial delay is possible only if Warning Alarm Shutdown on RUN only is selected This is typically used on oil pressure sensors switches The amount of time after the engine has started RUN is detected unt...

Page 28: ...66 R2 wire terminal card are configurable LCD Light On Activates the LCD backlight when it has been automatically turned off LOCAL Mode The control unit is set to Local Mode Standby The control unit...

Page 29: ...A signal 4 3 1 Add a new sensor Select an available input channel by clicking in the window above it In the figure below channels 1 5 are in use Channel 6 is the next available sensor In the above exa...

Page 30: ...ers Note Although you can type up to 30 characters we recommend a maximum of 20 characters as this gives a nicer view Rudolf will not allow typing of characters the control unit is unable to display 4...

Page 31: ...s acknowledge Activates the common alarm relay Shutdown Needs acknowledge Stops the engine Activates the common alarm and common shutdown relay RPM dependent The setpoint varies with the current rpm H...

Page 32: ...pressure sensor an action is required on a falling signal Select When Below Limit Note Shutdown when below limit is not allowed in a classified installation as a broken wire will initiate the shutdow...

Page 33: ...bined modes of operation as selected in the Main tab The Standby Operation Tab displaying typical default values 4 4 1 Initial Start Delay Preheat timer When the control unit receives the automatic st...

Page 34: ...of Start Attempts The total start attempts before issuing the Start Failure alarm Typical 3 attempts Range 1 20 attempts Note Too many and or too long start attempts may discharge the starter battery...

Page 35: ...elay When receiving the Start command from a remote slave panel the control unit delays this amount of time before starting Note If using the Preheat function this is also the preheating timer Typical...

Page 36: ...4 6 1 Pickup Information Select zero one or two pickups If zero pickups are selected one or more signals must be selected under Additional RUN Detection 4 6 2 Pickup One Two RPM Sender Select if the p...

Page 37: ...s can be used for any RPM detection purpose Also see the chapter Speed Relays on page 36 Typical 1 below nominal RPM Range 100 nominal RPM 4 6 4 Nominal Max Speed This is the nominal or maximum operat...

Page 38: ...unit can detect that the gen set is running by using any of the other connected sensors It is common practise to use the oil pressure as an additional detection of RUN Note Although any signal can be...

Page 39: ...The control unit is a 24V system but if a 12 24DC DC converter is used select 12V here Otherwise always choose 24V 4 7 2 Low Battery Voltage Alarm This field specifies the voltage where the control u...

Page 40: ...characters on each line The text is stored in the control unit 4 8 1 Fields Fields are extremely useful and often used instead of static text A field will be updated with the field content when the co...

Page 41: ...ilable on this card The card is used with the DCU 305 R1 system and is not configurable 4 9 2 RK 66 R2 On the RK 66 R2 wire terminal card the two relays K7 and K9 are configurable See page 41 for avai...

Page 42: ...uted to the RK 66 s K7 and K9 or the MK 6 MK 14 cards for convenient use The MK 6 relay card 4 9 4 Signals to the optional Relay Cards Relay Signal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Relay 1 6 on the MK...

Page 43: ...started or failed to start 11 Start command Same as the input Blackout signal e g from main switchboard Input terminal T34 12 Engine started The control unit detects the engine is running but no start...

Page 44: ...System Failure The built in backup system has failed 35 Disconnect Gen Breaker Disconnects the generator breaker when entering cooling or stopping mode 36 Downloading parameters New parameters are bei...

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