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AUTEC LK NEO 6, Instruction Manual, Page: 2 / 48

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Summary of Contents for LK NEO 6

Page 1: ...ction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part C LK NEO 6 LK NEO 8 and LK NEO 6 DF Model LKN Type LA1CM DA1DM Transmitting Unit AIR SERIES LIULK6N03_eng 00 ...

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Page 3: ... ACCORDANCE WITH ALL APPLICABLE LAWS REGULATIONS AND STANDARDS BY SUCH REMOTE CONTROL ACCORDINGLY IT IS THE RESPONSIBILITY OF THE MACHINE MANUFACTURER ON WHICH THE AUTEC REMOTE CONTROL IS INTENDED TO BE INSTALLED to perform an in depth and accurate risk assessment to determine if the Autec Radio Remote Control is suitable for operating a Machine in conditions of safety and operational effectivenes...

Page 4: ...ATE OR USE THE AUTEC RADIO REMOTE CONTROL AND THE MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL ONLY QUALIFIED AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED TO BE IN THE VICINITY OF MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL FAILURE TO PROPERLY INSTALL OPERATE MAINTAIN AND SERVICE THE AUTEC RADIO REMOTE CONTROL CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AN...

Page 5: ...OUS BODILY INJURY OR DEATH AND OR PROPERTY DAMAGE IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR AND THEIR OFFICERS MANAGERS AND SUPERVISORS to be certain that the areas in which the Machine operated by or through the Autec Radio Remote Control is located and operates are clearly delineated and marked in accordance with all Autec warnings and instructions and all applicable Laws Regul...

Page 6: ...nsmitting unit Model LKN Type DA1DM 15 5 Technical Data Sheet 15 6 Plates 16 6 1 Plates on the LK NEO 6 LK NEO 8 and LK NEO 6 DF Model LKN Type LA1CM DA1DM Transmitting Unit in a Radio Remote Control 16 6 2 Plates on the LK NEO 6 LK NEO 8 and LK NEO 6 DF Model LKN Type LA1CM DA1DM Transmitting Unit in a Take Release Radio Remote Control 16 6 3 Plates on the LK NEO 6 LK NEO 8 and LK NEO 6 DF Model ...

Page 7: ...omatic switch off 32 8 15 Switching off the Transmitting Unit 33 8 16 Data Feedback function 34 8 17 BACK UP UNIT 35 9 Instructions for the User 37 9 1 Usage restrictions 37 9 2 User behaviour 37 9 3 Belt and pouch with belt 39 10 Maintenance 44 11 Malfunction signalled by the Transmitting Unit 44 12 Decommissioning and disposal 46 AUTEC LIULK6N03_eng 00 ...

Page 8: ...ent of the Machine Radio Remote Control system warnings for installation of the Radio Remote Control warnings for use and maintenance of the Radio Remote Control instructions for correct transportation and storage of Radio Remote Control B Conformity and frequencies Operating frequency bands of the Radio Remote Control conformity and law references of the Radio Remote Control C Transmitting Unit D...

Page 9: ...ner and User of the Machine must make sure that the Instruction Manual and all of its parts are included in the Instruction Manual of the Machine The CD attached to each Instruction Manual includes the translations of the Manual Act as follows to identify the single Manual parts in the relevant language in the CD identify the correct section depending on the Radio Remote Control serial number choo...

Page 10: ... competence and undertakes the resulting responsibilities Each Person must be aware of the instructions contained in the Manual depending on the activity they carry out For example if a Manufacturer is also the Installer and or Maintenance Technician he must also know and follow the instructions specifically addressed to those Persons The same applies for example if a User is also the Manufacturer...

Page 11: ...e Regulation for the storage of instructions are described in the paragraph with the same title in the general part please refer to that part 1 6 Intellectual property Restrictions connected to intellectual property are described in the paragraph with the same title in the general part please refer to that part AUTEC AIR SERIES Information on the use of instructions 11 LIULK6N03_eng 00 ...

Page 12: ...d useful addresses The Radio Remote Controls are produced by Autec srl Via Pomaroli 65 36030 Caldogno VI ITALY You can find contacts for Autec its distributors dealers and authorized service centres on the website www autecsafety com 2 4 Warranty General warranty conditions are indicated both in the relevant sheet provided together with this documentation and in the specific page on the website ww...

Page 13: ...n if present C Battery D Power keyswitch if present E Battery housing F Transmitting Unit identification plate G Radio Remote Control identification plate H Technical data plate J START pushbutton K FUNCTION pushbutton L Command pushbuttons M STOP pushbutton N DIP switches P Connector for ID internal tx memory AUTEC AIR SERIES Description of the Transmitting Unit 13 LIULK6N03_eng 00 ...

Page 14: ...yswitch if present E Battery housing F Transmitting Unit identification plate G DISPLAY pushbutton H Radio Remote Control identification plate J Technical data plate K START pushbutton L FUNCTION pushbutton M Command pushbuttons N STOP pushbutton P DIP switches Q Connector for ID internal tx memory 14 LIULK6N03_eng 00 Description of the Transmitting Unit AUTEC AIR SERIES ...

Page 15: ...07 5x85x49mm 8 17x3 35x1 92In Weight 380g 0 837Lb Run time at 20 C 68 F 10h 5 Technical Data Sheet The Radio Remote Control s Technical Data Sheet describes the Transmitting Unit s configuration indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit The Technical Data Sheet must be filled in checked and signed by the Installer who is respons...

Page 16: ...g Unit identification number TU ID Technical data plate Battery housing MODEL TYPE and main Transmitting Unit technical data marking and possible Radio Remote Control marks 6 2 Plates on the LK NEO 6 LK NEO 8 and LK NEO 6 DF Model LKN Type LA1CM DA1DM Transmitting Unit in a Take Release Radio Remote Control Plate Position Content Radio Remote Control identification plate Key ID 0 1 if present Radi...

Page 17: ...1 if present Radio Remote Control serial number MULTI S N Battery housing if the ID internal tx memory is present Transmitting Unit identification plate Battery housing Manufacturing year bar code and Transmitting Unit identification number TU ID Technical data plate Battery housing MODEL TYPE and main Transmitting Unit technical data marking and possible Radio Remote Control marks AUTEC AIR SERIE...

Page 18: ...ning of signals provided by the LEDs identified with C are explained in the Data Feedback function part see paragraph 8 16 The meaning of LEDs related to the Data Feedback function are decided and established by the Machine Manufacturer depending on the Machine s functions for which he wants to receive information 7 1 1 Red LED A and green LED B The meaning of red LED A and green LED B signals is ...

Page 19: ...end commands after pressing the START pushbutton The green LED B blinks slowly one blink per second It is possible to send commands Signal Meaning The red LED A is off The Transmitting Unit works correctly The red LED A is steady on during start up The STOP pushbutton is pressed or damaged The red LED A blinks twice per second during start up At least one of the commands that were checked at start...

Page 20: ... internal tx memory is damaged The green LED B is lit with a steady light and the red LED A blinks two times per second during start up The START pushbutton is activated The green B and red A LEDs blink alternating 30 s left before the Transmitting Unit automatically switches off The green LED B repeats the sequence 3 blinks and a pause and the red LED A is steady on during start up The UNPAIR pro...

Page 21: ...s explained in the Data Feedback function part see paragraph 8 16 The meaning of such icons is decided and established by the Manufacturer depending on the Machine s functions for which he wants to receive information 7 2 1 Red LED A and green LED B The meaning of red LED A and green LED B signals is described in the following tables possible actions to carry out are given in chapter 11 The meanin...

Page 22: ... on during start up The STOP pushbutton is pressed or damaged The red LED A blinks twice per second during start up At least one of the commands that were checked at start up is enabled or damaged see Technical Data Sheet The red LED A blinks three times per second during start up The battery is flat The red LED A is steady on for two seconds during start up The Transmitting Unit does not work cor...

Page 23: ...r indicate the battery power level Symbol Meaning High power level green bar Medium power level green bar Low power level green bar the battery has less than 1h run time from the beginning of this signal Very low power level red bar the battery has 10min run time from the beginning of this signal The Unit is about to switch off blinking red bar the battery has 2min run time from the beginning of t...

Page 24: ...e used in the Transmitting Unit of the Radio Remote Control to which it belongs As the Radio Remote Control s address is stored in the Key ID 0 1 this must be used with very strict care Only use the Key ID 0 1 for the Transmitting Unit with which it was provided 8 1 3 power keyswitch insertion Perform the following operations to insert the power keyswitch 1 introduce the power keyswitch inside the...

Page 25: ...ample movement inertia swinging load 8 4 FUNCTION pushbutton The function of the FUNCTION pushbutton is decided by the Installer of the Radio Remote Control The Machine Manufacturer and or the Installer must provide the user with instructions about the relation between the FUNCTION pushbutton and the corresponding movement on the Machine The User must be properly trained about this 8 5 DISPLAY pus...

Page 26: ... 1 not pressed OFF 2 half pressed ON 3 completely pressed OFF The Enabling switch is only activated when it is in position 2 When you release the Enabling switch from position 3 you will skip position 2 and go directly to position 1 NEVER USE TAPE ELASTIC BANDS OR OTHER OBJECTS TO INTERFERE WITH THE OPERATION OF THE ENABLING SWITCH DOING SO COULD DAMAGE THE UNIT PREVENTS THE PROPER FUNCTIONING OF ...

Page 27: ...re correctly connected only if it is inserted with the plate facing its housing so that the battery s contacts match the Transmitting Unit s contacts 8 7 2 Battery removal Push the battery towards the contacts on the Transmitting Unit 3 and remove it from the housing 4 3 4 When the Transmitting Unit is not in use remove the battery if possible 8 7 3 Indication of the battery charge level in the LK...

Page 28: ...nds associated to the actuators that are activated during the procedure to check the battery charge level are not sent to the Machine 8 8 ID internal tx memory The ID internal tx memory is a key containing the address that is used to code messages exchanged between the Transmitting Unit and the Receiving Unit This key if present is inside the Transmitting Unit LK NEO 6 and LK NEO 8 Model LKN Type ...

Page 29: ...impact fall tilt Autec sets the system so that when the Zero G sensor activates one of the following behavior occur the Transmitting Unit switches off all the Radio Remote Control s commands are deactivated except one particular Machine function which is activated at the same time e g horn The Machine Manufacturer and or the Installer have the responsibility to decide the behaviour of the Zero G s...

Page 30: ...it does not have a power keyswitch the Radio Remote Control start up is protected by PIN code On the contrary when the Transmitting Unit needs a power keyswitch Radio Remote Control start up is protected by the power keyswitch itself If the risk assessment requires further protection of the Radio Remote Control start up the PIN code can be activated too 8 11 1 Power keyswitch start up no PIN code ...

Page 31: ...ON pushbutton PIN 3 START pushbutton Autec will set a customized PIN code only upon request by the Machine Manufacturer or the Installer 8 11 3 Power keyswitch PIN code start up When the Receiving Unit is correctly powered on perform the following procedure press each pushbutton within 3 seconds after releasing the previous one 1 Insert a charged battery in the Transmitting Unit see paragraph 8 7 ...

Page 32: ...he command you want to allocate as PIN 3 LED 3 and green LED are steady on PIN code is saved automatically 8 12 Command activation When the Radio Remote Control is started it is possible to activate movements functions and commands on the Machine by acting on the related pushbuttons or switches whose functions and symbols are decided by the Manufacturer and or the Installer To identify the relatio...

Page 33: ...corresponding to a movement command reduces the predetermined automatic switch off time SWITCH OFF to zero Setting or removal of the automatic switch off time SWITCH OFF is done by Autec and decided by the Machine Manufacturer or by the Installer depending on the operation and functions they need on the Machine 8 15 Switching off the Transmitting Unit Switch off the Transmitting Unit when not acti...

Page 34: ...ituations are displayed and signalled If the green LED repeats the sequence three blinks and a pause there is no information and or signals coming from the Data Feedback function In this case bring the Transmitting Unit closer to the Receiving Unit until the green LED blinks slowly 8 16 1 Operation with display If the Transmitting Unit has a display it is possible to show warning icons the measure...

Page 35: ...ta Sheet shows which PAIR procedure to use If a Key ID 0 1 or an ID internal tx memory is present in the Transmitting Unit that can no longer be used move it to the BACK UP UNIT and perform the address saving procedure described below As required by standard IEC 60204 32 each Radio Remote Control is uniquely identified through a serial number Therefore upon replacement of the Unit the serial numbe...

Page 36: ...he PIN code given in the Technical Data Sheet If the PIN code is incorrect the red LED illuminates and the Transmitting Unit switches off In this case the storage procedure shall be repeated If the PIN code is correct the green LED turns steady on and the Transmitting Unit switches off this indicates that the address has been stored in the BACK UP UNIT It is now possible to start the Radio Remote ...

Page 37: ...rom those devices when in use 9 2 User behaviour Besides the instructions contained in the General Part Part A of the Instruction Manual when using the LK NEO 6 LK NEO 8 and LK NEO 6 DF Model LKN Type LA1CM DA1DM Transmitting Unit the User must observe and comply with all instructions and warnings provided by the Machine Manufacturer observe and comply with all instructions and warnings provided b...

Page 38: ...e the Autec Radio Remote Control is installed avoid doing anything else while using the Radio Remote Control such as by way of example operate other Machines and or other devices eat and or drink use communication devices phone radio phone etc keyboards computers IT devices or AV equipment or carry out any other action that may pose the User in the situation not to be able to correctly control the...

Page 39: ...DA1DM Transmitting Unit always comes with a belt or a pouch with belt the User must mount and use the belt and the pouch with belt as explained in the paragraphs 9 3 1 and 9 3 2 9 3 1 Belt or harness Assembly 1 2 1 2 3 3 4 5 6 AUTEC AIR SERIES Instructions for the User 39 LIULK6N03_eng 00 ...

Page 40: ...7 8 40 LIULK6N03_eng 00 Instructions for the User AUTEC AIR SERIES ...

Page 41: ...per use If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure this constitutes improper use and may lead to damage to the Transmitting Unit to the User to people and or property Replace the belt or harness if it is damaged or worn AUTEC AIR SERIES Instructions for the User 41 LIULK6N03_eng 00 ...

Page 42: ...9 3 2 Pouch with belt Assembly 1 2 3 4 42 LIULK6N03_eng 00 Instructions for the User AUTEC AIR SERIES ...

Page 43: ...per use If the Transmitting Unit and the pouch with belt are used in a different way from the one described in the above mentioned figure this constitutes improper use and may lead to damage to the Transmitting Unit to the User to people and or property Replace the pouch with belt if it is damaged or worn AUTEC AIR SERIES Instructions for the User 43 LIULK6N03_eng 00 ...

Page 44: ...utton is released the green LED starts blinking slowly it is possible to send commands The green LED repeats the sequence two blinks and a pause The working range of the Radio Remote Control see paragraph Technical data in the general part of the Instruction Manual has been exceeded for more than 20 seconds Bring the Transmitting Unit close to the Receiving Unit then press and release the START pu...

Page 45: ... in the Transmitting Unit Use the correct Key ID 0 1 or ID internal tx memory You are using a BACK UP UNIT with the Key ID 0 1 or ID internal tx memory of the Transmitting Unit that has been replaced Store the address in the BACK UP UNIT see paragraph 8 17 The green and red LEDs blink three times per second during start up The Key ID 0 1 or the ID internal tx memory is damaged Contact the support ...

Page 46: ...decommissioning and disposal of Radio Remote Controls are described in chapter Decommissioning and disposal in Part A of the Instruction Manual Therefore please refer to that part of the Manual 46 LIULK6N03_eng 00 Decommissioning and disposal AUTEC AIR SERIES ...

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Page 48: ...Via Pomaroli 65 36030 Caldogno VI ITALY PH 39 0444 901000 Fax 39 0444 901011 info autecsafety com www autecsafety com MADE IN ITALY ...

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