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 120-321-12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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 SILBUS-A2WCCT2

 

 

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3 TYPICAL APPLICATIONS 

3.1 CONVEYOR THAT PASSES FROM A HAZARDOUS AREA TO THE SAFE AREA 

Many underground coal mines have at least one conveyor belt that transitions from a 

hazardous area to the safe area, this conveyor is typically known as the drift belt and it 

brings coal from underground to the surface and up to the coal washing plant or stacker-

reclaimer. About three quarters of the drift belt is underground and in the hazardous area 

while one quarter is above ground and in the safe area. The repeater can simplify the 

SILBUS belt monitoring and control system installation by splitting the system into non-

intrinsically safe and intrinsically safe sections at the transition point, typically just inside 

the mine portal. The repeater eliminates the need for signal draining zener barriers at the 

transition point. 

BOX CUT

DRIFT BELT

PORTAL

HAZARDOUS AREA

SAFE AREA

- INTRINSICALLY SAFE PULL SWITCH

- REPEATER TYPE A2WCCT2 AT TRANSITION POINT

- NON INTRINSICALLY SAFE PULL SWITCH

- NON INTRINSICALLY SAFE SILBUS NETWORK (PRIMARY)

- INTRINSICALLY SAFE SILBUS NETWORK (SECONDARY)

- CHANNEL GENERATOR

DRIFT

(REQUIRES INTRINSICALLY SAFE 12V POWER SUPPLY)

SURFACE

 

Figure 1 Typical drift belt installation 

3.2 PROVIDING GALVANIC ISOLATION WITH LIGHTNING PROTECTION 

The repeater type SILBUS-A2WCCT2 has inherent segregation and galvanic isolation 

between the primary network port and the secondary network port that is useful in filtering 

the effects of lightning induced surges that may be present on a primary non-intrinsically 

safe SILBUS network.  

HAZARDOUS AREA

SAFE AREA

SEPARATE

FUNCTIONAL

REPEATER

TYPE

A2WCCT2

INHERENT SEGREGATION AND
GALVANIC ISOLATION OF REPEATER

EARTH

SEPARATE

FUNCTIONAL

EARTH

PRIMARY

LIGHTNING

PROTECTION

PROTECTION

LIGHTNING

SECONDARY

PROTECTED

INTRINSICALLY

SAFE SILBUS
NETWORK

NETWORK

SAFE SILBUS

NON-INTRINSICALLY

DO NOT CONNECT EARTHS

 

Figure 2 Galvanic isolation with lightning protection 

Summary of Contents for TYPE SILBUS-A2WCCT2

Page 1: ...1 1 O OF F 1 10 0 Title SILBUS REPEATER TYPE SILBUS A2WCCT2 USER S MANUAL Document Number 120 321 12 Issue 01 ...

Page 2: ...e Castle Hill NSW 2154 Australia PO Box 6486 Baulkham Hills Business Centre NSW 2153 Australia Phone 61 2 8851 5000 Fax 61 2 9899 2490 Website www austdac com au Austdac Inc 455 Lowries Run Rd Pittsburgh PA 15237 USA Phone 1 888 254 9155 Fax 1 412 635 0179 Copyright 2009 10 26 This document remains the property of Austdac Pty Ltd It is subject to its recall and must not be reproduced in part or wh...

Page 3: ...TIONS 6 5 TERMINATIONS AND CONNECTIONS 7 5 1 POWER INPUT PORT 7 5 2 PRIMARY SILBUS NETWORK PORT 7 5 3 SECONDARY SILBUS NETWORK PORT 8 6 CERTIFICATION 8 7 SOFTWARE REVISION AND DISPLAY 9 8 SPECIFICATIONS 10 PHOTOGRAPHS Photograph 1 SILBUS A2WCCT2 front panel 4 TABLES Table 1 Power input port termination details 7 Table 2 Primary SILBUS network port termination details 7 Table 3 Secondary SILBUS net...

Page 4: ...T2 to provide many simple and highly effective solutions when used in installations involving intrinsically safe and non intrinsically safe SILBUS networks The repeater is housed within a DIN rail mounting enclosure measuring 100mm W x 75mm H x 110mm D The front panel is located between the two top of enclosure mounted terminal blocks to provide a clear view of the operation indicating LED s Two y...

Page 5: ...or signal draining zener barriers at the transition point BOX CUT DRIFTBELT PORTAL HAZARDOUSAREA SAFEAREA INTRINSICALLYSAFEPULL SWITCH REPEATERTYPEA2WCCT2 AT TRANSITION POINT NON INTRINSICALLY SAFE PULLSWITCH NON INTRINSICALLY SAFE SILBUSNETWORK PRIMARY INTRINSICALLY SAFESILBUSNETWORK SECONDARY CHANNEL GENERATOR DRIFT REQUIRESINTRINSICALLY SAFE12V POWERSUPPLY SURFACE Figure 1 Typical drift belt in...

Page 6: ...elow the effects of stub generated reflections can be eliminated entirely REPEATER TYPE A2WCCT2 PRIMARYSILBUSNETWORK SECONDARYSILBUSNETWORK ISNOLONGERASTUBORBRANCH REPEATERPRESENTSNOSTUBORBRANCHTOPRIMARY NETWORKREDUCINGTHEEFFECTSOFREFLECTIONS SILBUSNETWORK LONGSTUBORBRANCHTHAT WILLCAUSE REFLECTIONSANDIMPACT ONSYSTEMSTABILITY Figure 3 Eliminating reflections caused by a network branch The repeater ...

Page 7: ...ly operating range is from 7 5 volts through to 12 6 volts The SILBUS A2WCCT2 consumes less than 26mA from the power supply The table below shows the power input port connection details POWER INPUT PORT TERMINATIONS TERMINAL DESIGNATION DESCRIPTION 14 VE 12V POWER SUPPLY VE INPUT 15 VE 12V POWER SUPPLY VE OR COMMON INPUT Table 1 Power input port termination details 5 2 PRIMARY SILBUS NETWORK PORT ...

Page 8: ...ions 6 CERTIFICATION The repeater type SILBUS A2WCCT2 has been awarded IECEx certification under IECEx TSA 07 0002X Ex ia I as part of the Dupline SILBUS system The certification requires that the A2WCCT2 be mounted within a host enclosure that provides a minimum ingress protection of IP54 IP55 for Queensland Australia 1 2 14 15 SIG COM VE VE SECONDARY NETWORK REPEAT ERT YPE A2WCCT 2 16 17 SIG COM...

Page 9: ...he request of our customers The software version is given in the format ZPR176 n where ZPR176 represents the product code and n represents the revision level E g ZPR176 1 The software version can be determined by reading the label on the processor chip U2 mounted on PCB0266A The following table records the software revision history of the SILBUS A2WCCT2 repeater SILBUS RX4D SOFTWARE REVISION HISTO...

Page 10: ... maximum Size 100mm W x 75mm H x 110mm D Mass 260g Fixing TS35 DIN rail or screw mount M4 on 85mm x 61mm centres Ingress protection IP20 Enclosure material Polycarbonate 30 GV UL 94 V 1 Enclosure colour RAL 7032 Grey Terminal material Polycarbonate UL 94 V 2 Terminal block colour Blue Operating temperature range 0ºC to 40ºC Storage temperature range 20ºC to 80ºC Operating relative humidity range 1...

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