AUMA SARV 07.2 Page 67 Operation Instructions Manual Download

Page: 67 / 96

Operate actuator using push buttons OPEN, STOP, CLOSE.

➥

The limit switching is set correctly if (default indication):

the yellow indication light/LED1 is illuminated in end position CLOSED

the green indication light/LED5 is illuminated in end position OPEN

the indication lights go out after travelling into opposite direction.

➥

The limit switching is set incorrectly if:

the actuator comes to a standstill before reaching the end position

one of the red indication lights/LEDs is illuminated (torque fault)

the status indication

S0007

in the display signals a fault.

If the end position setting is incorrect: Reset limit switching.

SAV 07.2 – SAV 16.2 / SARV 07.2 – SARV 16.2 Control unit: electronic (MWG)
ACV 01.2 HART

Commissioning (basic settings)

Summary of Contents for SARV 07.2

Page 1: ...RTU Modbus TCP IP EtherNet IP Foundation Fieldbus HART Multi turn actuators SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG with actuator controls ACV 01 2 Non Intrusive Assembly and commissioning Operation instructions ...

Page 2: ... 13 4 1 Transport 14 4 2 Storage 16 5 Assembly 16 5 1 Mounting position 16 5 2 Handwheel fitting 16 5 3 Mount actuator to valve 17 5 3 1 Overview of output drive types 17 5 3 2 Output drive type A 18 5 3 2 1 Multi turn actuator with output drive type A mount 20 5 3 2 2 Stem nut for output drive type A finish machining 21 5 3 3 Output drive types B C D and E 22 5 3 3 1 Multi turn actuator with outp...

Page 3: ...y 49 8 2 1 Feedback signals from actuator and valve 51 8 2 2 Status indications according to AUMA classification 52 8 2 3 Status indications according to NAMUR recommendation 54 8 3 Indication lights of local controls 55 8 4 Optional indications 55 8 4 1 Mechanical position indication self adjusting 55 8 4 2 Mechanical position indication via indicator mark not self adjusting 56 9 Signals output s...

Page 4: ...ning 74 12 2 Fault indications and warning indications 77 12 3 Fuses 77 12 3 1 Fuses within the actuator controls 78 12 3 2 Motor protection thermal monitoring 79 13 Servicing and maintenance 79 13 1 Preventive measures for servicing and safe operation 80 13 2 Maintenance 80 13 3 Disposal and recycling 81 14 Technical data 81 14 1 Technical data Multi turn actuators 83 14 2 Technical data Actuator...

Page 5: ...oth operation Correct transport proper storage mounting and installation as well as careful commissioning Only operate the device if it is in perfect condition while observing these instruc tions Immediately report any faults and damage and allow for corrective measures Observe recognised rules for occupational health and safety Observe national regulations During operation the housing warms up an...

Page 6: ...ous situation with a low level of risk Failure to observe this warning could result in minor or moderate injury May also be used with property damage Potentially hazardous situation Failure to observe this warning could result in property damage Is not used for personal injury Safety alert symbol warns of a potential personal injury hazard The signal word here DANGER indicates the level of hazard ...

Page 7: ...dous voltage Warning of electric shock At some devices the warning sign additionally includes a time interval e g 30 s Once power supply is switched off you will have to wait for the indicated period Only then may the device be opened 7 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART Safety instructions ...

Page 8: ...e feedback signals torque indication and analogue position feedback signals position indication at the actuator controls output In combination with output drive type A the actuator is capable of withstanding thrust For variable speed multi turn actuators SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 the actuator speed is modified by means of a frequency converter in the actuator controls Actuator controls...

Page 9: ...t moderate cost The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements Additional functions foster smooth asset management AUMA Assistant App The AUMA Assistant App enables remote setting and remote diagnostics of AUMA actuators via Bluetooth using eithe...

Page 10: ...ufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Speed range 7 Torque range in direction CLOSE 8 Torque range in direction OPEN 9 Type of lubricant 10 Permissible ambient temperature 11 Can be assigned as an option upon customer request 12 Enclosure protection 13 Data Matrix code 10 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Con...

Page 11: ...9 Enclosure protection 10 Control 11 Data Matrix code Motor name plate Figure 7 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Rated voltage 5 Consumed rated power 6 Maximum current 7 Type of duty 8 Enclosure protection 9 Motor protection temperature protection 10 Insulation class 11 Perm number of starts for SARV 12 Rated current 13 Data M...

Page 12: ...oth in German and English inspection certificate and the operation instructions when entering the order number Actuator serial number Table 1 Description of serial number example of 0520MD12345 MD12345 20 05 Positions 1 2 Assembly in week week 05 05 Positions 3 4 Year of manufacture 2020 20 Internal number for unambiguous product identification MD12345 Actuator terminal plan Position 9 after TPA P...

Page 13: ...h ropes or hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down sliding or tilting Perform lift trial at low height to eliminate any potential danger e g by tilting Figure 10 Example Lifting the actuator Delicate cooling fins risk of damage During transpor...

Page 14: ...07 2 1 3 F10 2 8 F10 A 10 2 6 8 F14 A 14 2 11 7 F16 A 16 2 Table 5 Weights for output drive type kg Flange size Type designation 5 2 F10 AF 07 2 5 2 F10 AF 07 6 5 5 F10 AF 10 2 13 7 F14 AF 14 2 23 F16 AF 16 2 4 2 Storage Danger of corrosion due to inappropriate storage Store in a well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect ag...

Page 15: ...in particular the output drive parts and mounting surface with long term corrosion protection agent 2 At an interval of approx 6 months Check for corrosion If first signs of corrosion show apply new corrosion protec tion 15 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART Transport storage and packaging ...

Page 16: ...ior to commissioning Figure 11 Handwheel 1 Spacer 2 Input shaft 3 Handwheel 4 Retaining ring How to proceed 1 If required fit spacer 1 on input shaft 2 2 Slip handwheel 3 onto input shaft 3 Secure handwheel 3 with retaining ring 4 Information The retaining ring 4 together with these operation instructions is stored in a weatherproof bag which is attached to the device prior to delivery 5 3 Mount a...

Page 17: ...capable of withstanding thrust B B1 B4 C D E 5 3 2 Output drive type A Figure 12 Output drive type A 1 Output mounting flange 2 Stem nut 3 Valve stem Short description Output drive type A consisting of output mounting flange 1 with axial bearing stem nut 2 The stem nut transmits the torque from the actuator hollow shaft to the valve stem 3 Output drive type A can withstand thrusts To adapt the act...

Page 18: ...nbored or pilot bore stem nut the stem nut must be finish machined prior to mounting valve stem and prior to performing the following steps page 20 Stem nut for output drive type A finish machining 2 Apply a small quantity of grease to the valve stem 3 Place output drive type A 2 on valve stem and turn until it is 4 flush on the valve flange 4 Turn output drive type A 2 until alignment of the fixi...

Page 19: ...sswise with a torque according to table Table 7 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 24 M8 48 M10 200 M16 392 M20 10 Turn multi turn actuator with handwheel in direction OPEN until valve flange 4 and output drive type A 2 are firmly placed together Figure 16 11 Tighten screws 5 between valve and output drive type A crosswise applying a torque accord...

Page 20: ...oller bearings 2 3 Remove axial bearing washers 2 1 and axial needle roller and cage assemblies 2 2 from stem nut 1 4 Drill and bore stem nut 1 and cut thread 5 Clean the machined stem nut 1 6 Apply sufficient Lithium soap EP multi purpose grease to axial needle roller and cage assemblies 2 2 and axial bearing washers 2 1 ensuring that all hollow spaces are filled with grease 7 Place greased axial...

Page 21: ...le Output drive type B E Output drive sleeve with bore according to DIN 3210 Output drive types B1 B3 Output drive sleeve with bore according to EN ISO 5210 Output drive types B2 B4 Output drive sleeve with bore according to customer order B4 including special bores like bores without keyway square bore hexagon bore internal splines Output drive type C Output drive sleeve with dog coupling accordi...

Page 22: ...arbox shaft 3 4 Place multi turn actuator 1 and ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table Information We recommend applying liquid thread sealing material to the screws to avoid contact corrosion 6 Fasten screws crosswise to a torque according to table Table 8 Tightening torque...

Page 23: ...screwed together Figure 21 Protection tube made of segments with threaded sleeves 900 mm 2 Segment of stem protection tube 3 V seal 4 Threaded sleeve 3 Push down the sealing ring 3 onto the housing Information For mounting segments push down seals of segments down to the sleeve connecting piece 4 Check whether protective cap 1 for stem protection tube is available in perfect condition and tightly ...

Page 24: ...is warning results in death or serious injury Disconnect device from the mains before opening Wait for 30 seconds after power cut off prior to opening the housing Electrostatic discharge ESD Risk of damage to electronic components Earth both operators and devices 1 Loosen screws and remove the local controls 2 Check whether O ring is in good condition correctly insert O ring 3 Turn local controls ...

Page 25: ...order number refer to name plate or downloaded directly from the Internet http www auma com Permissible networks supply networks The actuators are suitable for use in TN and TT networks with directly grounded star point for nominal voltages up to maximum 480 V AC Use in IT network is permissible for nominal voltages up to maximum 480 V AC For IT network a suitable approved insulation monitor measu...

Page 26: ...urrent Imax refer to motor name plate or electrical data sheet when selecting the circuit breaker We recommend refraining from using residual current devices RCD However if an RCD is used within the mains the residual current device must be of type B DC current may be present within the PE conductor Implementation of overcurrent protection devices is not required Actuator controls are equipped wit...

Page 27: ...d earth shield at both ends Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other The interference immunity of signal and fieldbus cables increases if the cables are laid close to the earth potential If possible avoid laying long cables and make sure that they are installed in areas being subject to low interference Avoid parallel ...

Page 28: ...cable entries SH version enlarged with additional cable entries For cable connection remove the AUMA plug socket connector and the socket carrier from cover Technical data Table 11 Electrical connection via AUMA plug socket connector Control contacts Power contacts 50 pins sockets 6 3 equipped protective earth conductor PE No of contacts max 1 to 50 U1 V1 W1 U2 V2 W2 PE Designation 250 V 750 V Con...

Page 29: ...ion connection of HART cables is separate of mains connection refer to HART terminal compartment open Electric shock due to presence of hazardous voltage Failure to observe this warning results in death or serious injury Disconnect device from the mains before opening Wait for 30 seconds after power cut off prior to opening the housing 1 Loosen screws 2 and remove cover 1 or connection housing 1B ...

Page 30: ... 2 solid Power contacts U1 V1 W1 U2 V2 W2 1 2 2 2 Nm 1 0 6 mm 2 flexible with ring lugs 1 5 10 mm 2 solid with loops Protective earth connection PE 0 5 0 7 Nm 0 25 2 5 mm 2 flexible 0 34 2 5 mm 2 solid Control contacts 1 to 50 1 Remove cable sheathing 2 Insert the wires into the cable glands 3 Fasten cable glands with the specified torque to ensure required enclosure protection 4 Strip wires Contr...

Page 31: ...cted the protective earth con ductor 7 Tighten PE conductors firmly to PE connection using ring lugs flexible cables or loops solid cables Figure 28 Protective earthing 1 Socket carrier 2 Screw 3 Washer 4 Lock washer 5 Protective earth with ring lugs loops 6 Protective earthing symbol 8 For shielded cables Link the cable shield end via the cable gland to the housing earthing 31 SAV 07 2 SAV 16 2 S...

Page 32: ...e socket carrier 5 into the cover 1A or connection housing 1B and fasten with screws 4 2 Clean sealing faces of cover 1A or connection housing 1B and housing 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Fit cover 1A or connection housing 1B and fasten screws 2 evenly crosswise 6...

Page 33: ...jury Disconnect device from the mains before opening Wait for 30 seconds after power cut off prior to opening the housing Electrostatic discharge ESD Risk of damage to electronic components Earth both operators and devices 1 Loosen screws 2 and remove cover 1 2 Insert cable glands suitable for HART cables The enclosure protection IP stated on the name plate is only ensured if suit able cable gland...

Page 34: ...ction with HART signal Actuator Function Signal type Signal Pin Positive analogue input target value with HART signal Current with HART AIN _H 1 Wire or shield of infeed cable Shield EMC protec tion Shield drain 2 Negative analogue input target value with HART signal Current with HART AIN _H 3 Table 15 J Jumper for shield Function Position Item Shield via capacitor 2 2 nF 200 V to PE Jumper from C...

Page 35: ... infeed cable Shield EMC protec tion Shield drain 2 Negative analogue output target value with HART signal Current with HART AOUT _H 3 Table 18 J Jumper for shield Function Position Item Shield via capacitor 2 2 nF 200 V to PE Jumper from CAP to SHIELD 1 Shield directly to PE default Jumper from horizontal level to SHIELD 2 Shield not to PE not recommended Jumper from OFF to SHIELD 3 Table 19 XM 3...

Page 36: ...s of cover 1 and housing 2 Apply a thin film of non acidic grease e g petroleum jelly to the sealing faces 3 Check whether O ring 3 is in good condition correctly insert O ring 4 Fit cover 1 and fasten screws 2 evenly crosswise 5 Fasten cable glands and blanking plugs applying the specified torque to ensure the required enclosure protection 36 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit ele...

Page 37: ...cted to high temperatures In case of heavy vibration of the valve Information on installation with wall bracket The permissible cable length between actuator controls on wall bracket and the actuator amounts to 100 m maximum We recommend using an AUMA LSW cable set If the AUMA cable set is not used Use suitable flexible and screened connecting cables Use separate CAN bus cable of 120 Ohm character...

Page 38: ...do not belong to this group They may not be sub jected to an insulation test 6 3 2 Parking frame Figure 35 Parking frame example with AUMA plug socket connector and cover Application Parking frame for safe storage of a disconnected plug or cover For protection against touching the bare contacts and against environmental influences 6 3 3 DS intermediate frame for double sealing Figure 36 Electrical...

Page 39: ...onnection U bracket for connection to equipotential compensation Table 20 Terminal cross sections and earth connection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires wit...

Page 40: ...ed on the handwheel Table 21 Handwheel marking examples For valve closing turn handwheel in direction of the arrowhead counterclockwise closing clockwise closing Drive shaft valve turns counterclockwise in direction CLOSE Drive shaft valve turns clockwise in direction CLOSE Overload protection for manual operation To protect the valve an overload protection is available as option for manual operat...

Page 41: ...ettings for type of seating and torque switching 7 2 1 Operating the actuator from local controls Local actuator operation is performed using the local controls push buttons of actuator controls Figure 40 Local controls 1 Push button for operation command in direction OPEN 2 Push button STOP 3 Push button for operation command in direction CLOSE 4 Push button RESET 5 Selector switch 41 SAV 07 2 SA...

Page 42: ...ing on Risk of personal injuries or damage to the valve If the actuator starts unexpectedly Immediately turn selector switch to 0 OFF Check input signals and functions Set selector switch to position Remote control REMOTE Actuator control from Remote can be made either via the analogue setpoint indication 4 20 mA or via digital HART commands Information For actuators equipped with a positioner it ...

Page 43: ... Main menu Setup 4 C Cancel process Esc Return to previous display Backlight The display is illuminated in white during normal operation It is illuminated in red in case of a fault The screen illumination is brighter when operating a push button If no push button is operated for 60 seconds the display will become dim again 7 3 1 Menu layout and navigation Groups The indications on the display are ...

Page 44: ...ple Display indicates in the bottom row Go to 1 Press push button Go to Display indicates Go to menu M0000 2 Use push buttons Up Down to select figures 0 to 9 3 Press push button Ok to confirm first digit 4 Repeat steps 2 and 3 for all further digits 5 To cancel the process Press C Esc 7 4 User level password User level The user level defines which menu items or parameters can be displayed or modi...

Page 45: ...rm with Ok Display indicates Password 0 3 Use push buttons Up Down to select figures 0 to 9 4 Confirm first digit of password via push button Ok 5 Repeat steps 1 and 2 for all further digits Having confirmed the last digit with Ok access to all parameters within one user level is possible if the password entry is correct 7 4 2 Password change Only the passwords of same or lower access level may be...

Page 46: ...trols This prevents unauthorised access by systematic trials The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools AUMA CDT AUMA Assistant App After five subsequent incorrect trials further entry is inhibited for one minute Each further incorrect entry doubles the timeout period An active timeout is displayed on the screen An individ...

Page 47: ...8 Press Ok Display indicates Password 0 9 Enter password enter password Display indicates Language and Save bottom row Language selection 10 Select new language via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 11 Confirm selection via Save The display changes to the new language The new language selection is saved 47 SAV 07...

Page 48: ...g please wait Figure 48 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 49 Startup menu with firmware version 05 00 00 xxxx If the language selection feature has been activated during the self test the menu for selecting the display language will now be indicated For further information on lan...

Page 49: ...tom row is faded out after approx 3 seconds Press any push button selector switch in position 0 OFF to fade in the navigation support 8 2 1 Feedback signals from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the valve position in of the travel The bar graph display appears after approx 3 seconds When issuing an operation c...

Page 50: ... positioner setpoint E1 for stepping mode or for intermediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for pivot point display are shown OPEN CLOSE control Active operation commands OPEN CLOSE are shown above the bar graph display The figure below shows the operation...

Page 51: ...t without reaction Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in directions OPEN and CLOSE Pause for operation in direction CLOSE Pause for operation in direction OPEN Pause for operation in directions OPEN and CLOSE 8 2 2 Status indications according to AU...

Page 52: ... available if the parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an indication has occurred the display shows S0008 the number of indications occurred a blinking triangle with question mark after approx 3 seconds Figure 63 Out of specification For further in...

Page 53: ... 3 seconds Figure 65 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107 If such an indication has occurred the display shows S0011 the number of indications occurred a blinking circle with a cross after approx 3 seconds Figure 66 Failure For furthe...

Page 54: ...ifferent indications can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5 right M0097 Signal interm pos M0167 Defaut values Europe Indication light 1 left End p CLOSED blink Indication light 2 Torque fault CLOSE Indication light 3 Thermal fault Indication ...

Page 55: ...ED Self adjusting during commissioning cover must not be opened 8 4 2 Mechanical position indication via indicator mark not self adjusting Figure 69 Mechanical position indicator 1 End position OPEN reached 2 End position CLOSED reached 3 Indicator mark at cover Characteristics Independent of power supply Used as running indication Indicator disc rotates during actuator operation and continuously ...

Page 56: ...on OPEN Signal DOUT 4 Selector sw REMOTE Signal DOUT 5 Torque fault CLOSE Signal DOUT 6 Torque fault OPEN 9 2 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active or low active High active output contact closed signal active Low active output contact open signal active Signal active means that the conditions for the signal are fulfilled Required user...

Page 57: ...value Limit Setting values Limit Seating in end positions via limit switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C Setup and hold it down for approx 3 seconds Display goes to main menu and indicates Display Select parameter 3 Select parameter either click via the menu to parameter or via direct display P...

Page 58: ... reached the torque switches will be tripped overload protection of the valve Information The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve Only change the setting with the consent of the valve manufacturer Customer settings M0041 Torque switching M0013 Trip torque CLOSE M0088 Trip torque OP...

Page 59: ...step 4 CLOSED or OPEN Press Esc Information The following fault signals are issued if the torque setting performed has been reached in mid travel In the display of the local controls Status indication S0007 Fault Torque fault OPEN or Torque fault CLOSE The fault has to be acknowledged before the operation can be resumed The acknowledgement is made 1 either by an operation command in the opposite d...

Page 60: ...084 Display indicates Set end pos CLOSED CLOSED or OPEN 4 Select via Up Down Set end pos CLOSED M0084 Set end pos OPEN M0085 The black triangle indicates the current selection 5 Press Ok The display indicates either Set end pos CLOSED CMD0009 continue with step 9 Set end pos OPEN CMD0010 continue with step 12 Specialist 4 continue with step 6 User login 6 Use Up Down to select user Information Req...

Page 61: ...menu Set end position OPEN CMD0010 12 Re set end position OPEN 12 1 For large strokes Set selector switch in position Local control LOCAL and operate actuator in motor operation via push button OPEN in direction of the end position Information Stop actuator before reaching end of travel press STOP push button to avoid damage 12 2 Engage manual operation 12 3 Turn handwheel until valve is open 12 4...

Page 62: ...gnifications black triangle current setting white triangle selection not yet saved Information Required access level Specialist 4 or higher 8 Press Ok Display indicates Password 0 9 Enter password enter password Display shows the set address 10 Enter new address via Up Down Information The address range is displayed in round brackets on the screen 11 Confirm selection via Save The HART address set...

Page 63: ...3 M1932 Speed internal 4 M1933 Speed rem min M1936 Speed rem max M1937 The black triangle indicates the current selection 5 Press Ok Display shows the set value The bottom row indicates Edit Esc 6 Press Edit Display indicates Specialist 4 continue with step 7 in bottom row Up Down Esc continue with step 11 Log on user 7 Use Up Down to select user Information Required user level Specialist 4 or hig...

Page 64: ...position indicator is available Chapter Direction of rotation at hollow shaft stem check 10 6 1 Direction of rotation at mechanical position indicator check Valve damage due to incorrect direction of rotation If the direction of rotation is wrong switch off immediately press STOP Eliminate cause i e correct phase sequence for cable set wall bracket Repeat test run Information Switch off before rea...

Page 65: ...clockwise in direction CLOSE symbol Figure 70 Direction of rotation for clockwise closing version For mechanical position indication via indicator mark not self adjust ing The direction of rotation is correct if the actuator operation in direction CLOSE and the symbols turn counterclockwise Figure 71 Direction of rotation for clockwise closing version 65 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Contr...

Page 66: ...anually to intermediate position or to sufficient distance from end position 2 Depending on the version Unscrew threaded plug 1 with seal 2 protective cap 4 or stem protection tube 6 3 Switch on actuator in direction CLOSE and observe direction of rotation at hollow shaft 3 or stem 5 The direction of rotation is correct if the actuator moves in direction CLOSE and the hollow shaft in clockwise dir...

Page 67: ... lights go out after travelling into opposite direction The limit switching is set incorrectly if the actuator comes to a standstill before reaching the end position one of the red indication lights LEDs is illuminated torque fault the status indication S0007 in the display signals a fault 3 If the end position setting is incorrect Reset limit switching 67 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Con...

Page 68: ...be opened for mechanical position indication adjustment when commissioning Figure 73 Mechanical position indications A Mechanical position indicator self adjusting B Mechanical position indication via indicator mark not self adjusting 11 1 Switch compartment open close Figure 74 Open close switch compartment A Mechanical position indication self adjusting B Mechanical position indication via indic...

Page 69: ... factory settings of predefined end position CLOSED or OPEN must be adapted when commissioning 11 2 1 Mechanical position indicator set 1 Move valve to end position CLOSED 2 Push both lower discs with the symbols OPEN and CLOSED towards each other The disc with the arrow is thereby is driven Figure 76 Setting position in CLOSED 3 Move actuator to end position OPEN The arrow rotates in direction OP...

Page 70: ...if the mechanical position indicator cannot be correctly set 1 Refer to table and check if turns stroke correspond to the setting of the reduction gearing stages 1 9 Table 25 Turns of actuator per valve stroke and suitable reduction gearing setting Reduction gearing Stage for 10 5 000 turns stroke exceeding to for 1 500 turns stroke exceeding to 1 10 19 1 0 1 9 2 19 37 1 9 3 7 3 37 79 3 7 7 9 4 79...

Page 71: ...l CLOSED is in alignment with the mark on the cover 3 Move actuator to end position OPEN 4 Hold lower indicator disc in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cover 5 Move valve to end position CLOSED again 6 Check settings If the symbol CLOSED is no longer in alignment with mark on the cover 6 1 Repeat setting procedure 6 2 Test set gear stage ...

Page 72: ... 1 9 2 1 9 3 9 3 3 9 7 8 4 7 8 15 6 5 15 6 31 5 6 31 5 62 5 7 62 5 125 8 125 250 9 250 500 Table 27 MS50 2 control unit 10 to 5 000 turns per stroke Gear stage Turns stroke above to 1 10 0 19 5 2 19 5 39 0 3 39 0 78 0 4 78 156 5 156 315 6 315 625 7 625 1 250 8 1 250 2 500 9 2 500 5 000 3 Loosen screw 1 4 Set crown wheel 2 to desired stage according to table 5 Tighten screw 1 6 Place indicator disc...

Page 73: ...Figure 80 Control unit with reduction gearing 1 Screw 2 Crown wheel 73 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART Commissioning settings options in the actuator ...

Page 74: ...al actuator operation In the event of a fault the display backlight is red Warnings have no influence on the electrical actuator operation They only serve for information purposes The display remains white Collective signals include further indications They can be displayed via the Details push button The display remains white Table 29 Faults and warnings via status indications in the display Reme...

Page 75: ... the power supply limits 24 V DC external Check modulating behaviour of actuator Check parameter Perm run time M0356 re set if required Warning on time max running time h exceeded Wrn op mode run time Check modulating behaviour of actuator Check parameter Permissible starts M0357 re set if required Warning on time max number of motor starts starts exceeded Wrn op mode starts Verify signals Setpoin...

Page 76: ...rred Internal error Perform one of the following measures Issue operation command in direction OPEN Set selector switch to position Local control LOCAL and reset fault indication via push button RESET Execute reset command via fieldbus Torque fault in direction CLOSE Torque fault CLOSE Perform one of the following measures Issue operation command in direction CLOSE Set selector switch to position ...

Page 77: ...POINT operation simultaneously A setpoint is present and the positioner is not active Wrong oper cmd Set selector switch to position REMOTE Selector switch is not in position REMOTE Sel sw not REMOTE Exit service software Operation via service interface Bluetooth and AUMA CDT service software Service active Check setting and status of function Local controls enable Actuator is in operation mode Di...

Page 78: ... 3 motor protection trippped on the local controls is illuminated The status indications S0007 or S0011 Failure display a fault The fault Details is displayed when selecting Thermal fault The motor has to cool down before operation can be resumed Depending on the parameter setting motor protection behaviour the fault signal is either automatically reset or the the fault signal has to be reset usin...

Page 79: ...akage When deployed in areas where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chapter Assembly When rarely operated Perform test run For ...

Page 80: ...ly open close duty We recommend replacing the seals when changing the grease 13 3 Disposal and recycling Our devices have a long lifetime However they have to be replaced at one point in time The devices have a modular design and may therefore easily be separated and sorted according to materials used i e Electronic scrap Various metals Plastic materials Greases and oils The following generally ap...

Page 81: ...switches NC Motor protection Self locking Speed ranges 6 60 rpm and 12 120 rpm NOT self locking Speed range variant 24 240 rpm Applications of NON self locking speed variants with pulling loads like protective weirs fishbelly flap gates and sluice gates etc on request Self locking Multi turn actuators are self locking if the valve position cannot be changed from standstill while torque acts upon t...

Page 82: ...standard or 10 to 5 000 option Non Intrusive setting Via actuator controls Position feedback signal Via actuator controls Torque feedback signal Continuous self adjusting indication with symbols OPEN and CLOSED Mechanical position indicator Blinking signal via actuator controls Running indication Resistance type heater with 5 W 24 V AC Heater in switch compartment Service conditions Indoor and out...

Page 83: ... 20 15 Current consumption Basic version approx 250 mA with options up to 500 mA For external electronics supply the power supply of integral controls must have an enhanced isolation against mains voltage in compliance with IEC 61010 1 and the output power be limited to 150 VA External supply of the electronics option The actuator controls are designed for the nominal motor power refer to motor na...

Page 84: ... mA for supply of control inputs galvanically isolated from internal voltage supply Standard Voltage output Auxiliary voltage 115 V AC max 30 mA for supply of control inputs galvanically isolated from internal voltage supply Not possible in combination with PTC tripping device Option 2 analogue outputs With position transmitter option Output of travel torque or output speed as continuous values be...

Page 85: ...5 operation trials travel time in opposite direction can be set Static and dynamic torque recording for both rotation directions with torque measure ment flange as additional accessory Options EMERGENCY operation programmable behaviour Via additional input option low active or via fieldbus interface Reaction can be selected STOP run to end position OPEN CLOSED or inter mediate position at defined ...

Page 86: ...lay Diagnostic functions Monitoring the motor temperature in combination with thermoswitches within actuator motor Standard Motor protection evaluation PTC tripping device TMS module in combination with PTC thermistors within actuator motor Option Temperature versions below 30 C incl heating system for connection to external power supply 230 V AC or 115 V AC or internal version 400 V AC ACV 01 2 h...

Page 87: ...15 Spare parts 15 1 Multi turn actuators SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 87 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART Spare parts ...

Page 88: ...560 0 2 Sub assembly Drive wheel for limit switching 024 0 Sub assembly Switch for limit torque 560 1 Sub assembly Locking plate 025 0 Switch case for direction OPEN 560 2 1 Sub assembly Cable for protective earth 058 0 Switch case for direction CLOSE 560 2 2 Sub assembly Motor only for V motors incl ref no 079 0 070 0 Sub assembly RWG position transmitter 566 0 Sub assembly Planetary gearing for ...

Page 89: ...15 2 ACV 01 2 actuator controls 89 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART Spare parts ...

Page 90: ...02 4 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly ACV control board 011 1 Switchgear DC link 013 0 Sub assembly Motor controller 014 0 Sub assembly Socket carrier complete with sockets 501 0 Sub assembly Pin carrier without pins 502 0 Sub assembly Socket for controls 503 0 Sub assembly Socket for motor 504 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 S...

Page 91: ...91 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART ...

Page 92: ...92 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART ...

Page 93: ...irectives 5 Display indications 48 Disposal 80 Double sealed 38 E Earth connection 39 Electrical connection 25 81 EMC 27 Enclosure protection 10 11 82 Error indication on display 49 F Failure indication on display 53 Fault 74 Fault indication on display 52 Features and functions 86 Flange size 12 Frequency range 25 Function check indication on display 52 Fuse 26 Fuses 77 H Handwheel 16 HART addres...

Page 94: ...e 38 Password 44 Password change 45 Password entry 45 Positioner indication on dis play 50 Position indicator 55 55 69 71 Position transmitter 12 Production year 12 Protection on site 25 26 Protective measures 5 Push to run operation 42 Q Qualification of staff 5 R Range of application 5 Rated current 11 26 Rated power 11 26 Rated power of the ACV 11 Rated voltage 11 Recycling 80 Reduction gearing...

Page 95: ...ype 12 Type designation 10 11 Type of duty 81 Type of lubricant 10 Type of networks 25 U User level 44 V Valve attachment 17 81 Valve position indication on display 49 Valve stem 23 Voltage range 25 W Wall bracket 37 Warnings indication on dis play 51 Wiring diagram 12 25 Y Year of production 12 95 SAV 07 2 SAV 16 2 SARV 07 2 SARV 16 2 Control unit electronic MWG ACV 01 2 HART Index ...

Page 96: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 856 003 en 1 21 For detailed information on AUMA products refer to the Internet www auma com ...

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AUMA SARV 07.2, Operation Instructions Manual

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