AUMA SAI 07.2 Page 51 Operation Instructions Manual Download

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Summary of Contents for SAI 07.2

Page 1: ...Multi turn actuators SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 AUMA NORM without controls for use in nuclear power plants Assembly operation commissioning Operation instructions ...

Page 2: ...1 4 1 Mounting position 11 4 2 Handwheel fitting 12 4 3 Multi turn actuator mount to valve gearbox 12 4 3 1 Output drive type A 13 4 3 1 1 Stem nut finish machining 14 4 3 1 2 Multi turn actuator with output drive type A mount to valve 15 4 3 2 Output drive types B 16 4 3 2 1 Multi turn actuator with output drive types B mount to valve gearbox 17 4 4 Accessories for assembly 17 4 4 1 Stem protecti...

Page 3: ...10 1 1 Potentiometer set 33 10 2 Intermediate positions set 34 10 2 1 Running direction CLOSE black section set 34 10 2 2 Running direction OPEN white section set 35 10 3 Mechanical position indicator set 36 11 Corrective action 36 11 1 Faults during commissioning 36 11 2 Motor protection thermal monitoring 37 12 Servicing and maintenance 37 12 1 Preventive measures for servicing and safe operatio...

Page 4: ...rds and laws Commissioning Prior to commissioning it is important to check that all settings meet the requirements of the application Incorrect settings might present a danger to the application e g cause damage to the valve or the installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth ope...

Page 5: ... hazardous situation with a high level of risk Failure to observe this warning could result in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure to observe this warning could result in death or serious injury Indicates a potentially hazardous situation with a low level of risk Failure to observe this warning may result in minor or moderate inju...

Page 6: ...to be prepared or observed Reference to other sections Terms in brackets shown above refer to other sections of the document which provide further information on this topic These terms are either listed in the index a heading or in the table of contents and may easily be located 6 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 Safety instructions for use in nuclear power plants ...

Page 7: ...manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Speed 7 Torque range in direction CLOSE 8 Torque range in direction OPEN 9 Torque for LOCA DBE 10 Permissible ambient temperature 11 Can be assigned as an option upon customer request 12 Type of lubricant 13 LOCA DBE temperature 14 Enclosure protection 15 Data Matrix code 7 SAI 07 2 SAI 16 2 SARI 07...

Page 8: ...45 MD12345 16 05 Positions 1 2 Assembly in week week 05 05 Positions 3 4 Year of manufacture 2016 16 Internal number for unambiguous product identification MD12345 Data Matrix code When registered as authorised user you may use the AUMA Support App to scan the Data Matrix code and directly access the order related product documents without having to enter order number or serial number Figure 4 Lin...

Page 9: ...hoist only to the gearbox using eyebolts and NOT to the actuator Respect total weight of combination actuator gearbox valve Secure load against falling down sliding or tilting Perform lift trial at low height to eliminate any potential danger e g by tilting Figure 5 Example Lifting the actuator Table 2 Weights for multi turn actuators SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 with 3 phase AC motors We...

Page 10: ...re in a well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Long term storage For long term storage more than 6 months observe the following points 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface...

Page 11: ...g positions 1 Air vent valve 2 Screw plug Information For LOCA DBE conditions the actuator is specified to withstand a pressure of up to 6 bar To ensure full operability under these conditions the air vent must point upward to allow air discharge via the air vent valve in case of overpressure within the actuator housing 4 2 Handwheel fitting Information For transport reason handwheels with a diame...

Page 12: ...x Danger of corrosion due to damage to paint finish Touch up damage to paint finish after work on the device 4 3 1 Output drive type A Application Output drive for rising non rotating valve stem Capable of withstanding thrust Design Output mounting flange 1 with axial bearing stem nut 2 form one unit Torque is transmitted to valve stem 3 via stem nut 2 Figure 8 Design of output drive type A 1 Outp...

Page 13: ...tem nut 1 and cut thread Information When fixing in the chuck make sure stem nut runs true 5 Clean the machined stem nut 1 6 Apply sufficient AEROSHELL GREASE 22 to axial needle roller and cage assemblies 2 2 and axial bearing washers 2 1 ensuring that all hollow spaces are filled with grease 7 Place greased axial needle roller and cage assemblies 2 2 and axial bearing washers 2 1 onto stem nut 1 ...

Page 14: ... screws 5 however do not completely tighten 7 Fit multi turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve The flanges are flush with each other if properly engaged 8 Adjust multi turn actuator until alignment of the fixing holes 9 Fasten multi turn actuator with screws 3 10 Fasten screws 3 crosswise with a torque according to table Table 5 Tightening tor...

Page 15: ...output drive type is possible Output drive type B Output drive sleeve with bore according to DIN 3210 Output drive types B1 B4 Output drive sleeve with bore according to EN ISO 5210 Figure 11 Output drive type B 1 Flange multi turn actuator e g F07 2 Hollow shaft 3 Output drive sleeve illustration examples 3 B B1 B2 and 3 B3 B4 respectively with bore and keyway 4 Gearbox valve shaft with parallel ...

Page 16: ...gearbox shaft 3 4 Fit multi turn actuator 1 Information Ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table Information We recommend applying liquid thread sealing material to the screws to avoid contact corrosion 6 Fasten screws crosswise to a torque according to table Table 6 Tightenin...

Page 17: ... Seal all threads with hemp Teflon tape or thread sealing material 2 Screw stem protection tube 2 into thread and tighten it firmly 3 Push down the sealing ring 3 onto the housing 4 Check whether protective cap 1 for stem protection tube is available in perfect condition and tightly placed on or screwed to the tube 17 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 for use in nuclear power plants Assembly ...

Page 18: ...hed off To protect the valve and the actuator we recommend a delay time 50 ms Longer delay times are possible provided the operating time output drive type valve type and the type of installation are considered We recommend switching off the corresponding contactor directly by limit or torque switch Protection on site For short circuit protection and for disconnecting the actuator from the mains f...

Page 19: ...ption 3 DS intermediate frame with pin carrier 4 Actuator housing 5 DBE resistant cable entries available as option for SB version Short description Plug in electrical connection with screw type terminals for power and control contacts Control contacts also available as crimp type connection as an option SH version enlarged AUMA plug socket connector SH version enlarged AUMA plug socket connector ...

Page 20: ... 5 2 1 Terminal compartment open Figure 16 Open terminal compartment 1 A Cover SH version 1 B Cover SB version 2 Screws for cover 3 O ring 4 Screws for socket carrier 5 Socket carrier 6 Cable entry 7 Blanking plugs 8 Cable gland not included in delivery 9 DBE resistant cable entry option 10 Double sealed intermediate frame Hazardous voltage Risk of electric shock Disconnect device from the mains b...

Page 21: ...al cross sections Designation 1 2 1 5 Nm 1 0 6 mm 2 flexible 1 5 10 mm 2 solid Power contacts U1 V1 W1 U2 V2 W2 1 2 2 2 Nm 1 0 6 mm 2 flexible with ring lugs 1 5 10 mm 2 solid with loops Protective earth connection PE 0 5 0 7 Nm 0 25 2 5 mm 2 flexible 0 34 2 5 mm 2 solid Control contacts 1 to 50 SH version 1 Remove cable sheathing 2 Insert the wires into the cable glands 3 Fasten cable glands with...

Page 22: ...ng ring lugs flexible cables or loops solid cables Figure 17 Protective earthing 1 Socket carrier 2 Screw 3 Washer 4 Lock washer 5 Protective earth with ring lugs loops 6 Protective earthing symbol 8 For shielded cables Link the cable shield end via the cable gland to the housing earthing SB version The cables are connected to the DBE resistant cable entry For further information please refer to a...

Page 23: ...ier to avoid pinching the cables SH SB version 1 Insert the socket carrier 5 into the cover 1 and fasten with screws 4 2 Clean sealing faces of cover 1 and housing 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Fit cover 1 and fasten screws 2 evenly crosswise 6 Fasten cable glands...

Page 24: ...ator Application External earth connection U bracket for connection to equipotential compensation Table 9 Terminal cross sections and earth connection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires connection is made via cable lugs ring terminals When con...

Page 25: ...direction CLOSE 6 1 2 Manual operation disengage Manual operation is automatically disengaged when motor is started again The handwheel does not rotate during motor operation 6 2 Motor operation Valve damage due to incorrect setting Perform all commissioning settings and the test run prior to motor operation Actuator controls are required to operate an actuator during motor operation If the actuat...

Page 26: ...on CLOSED reached 3 Indicator mark on cover Characteristics Independent of power supply Used as running indication indicator disc rotates during actuator operation and continuously indicates the valve position Indicates that end positions OPEN CLOSED have been reached symbols OPEN CLOSED refer to indicator mark in cover 26 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 Indications optional for use in nucle...

Page 27: ...n LSC Limit switch opening counterclockwise rotation LSO Setting via DUO limit switching Switches 1 NC and 1 NO standard Intermediate position reached op tion DUO limit switch clockwise rotation LSA DUO limit switch counterclockwise rotation LSB Setting via torque switching Switches 1 NC and 1 NO standard Torque OPEN CLOSED reached Torque switch closing clockwise rotation TSC Torque switch opening...

Page 28: ...ish use spanner in combination with soft object e g fabric 9 2 Torque switching set Once the set torque is reached the torque switches will be tripped overload protection of the valve Information The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve Only change the setting with the consent of th...

Page 29: ...um tightening torque 0 3 0 4 Nm The torque switch setting is complete 9 3 Limit switching set The limit switching records the travel When reaching the preset position switches are operated Figure 23 Setting elements for limit switching Black section 1 Setting spindle End position CLOSED 2 Pointer End position CLOSED 3 Mark End position CLOSED is set White section 4 Setting spindle End position OPE...

Page 30: ... 5 While a ratchet click is felt and heard the pointer 5 moves 90 every time 5 As soon as the pointer 5 is 90 from mark 6 Continue turning slowly 6 As soon as the pointer 5 moves to mark 6 Stop turning and release setting spindle The end position OPEN setting is complete 7 If you override the tripping point inadvertently ratchet click is heard after the pointer has snapped Continue turning the set...

Page 31: ...ockwise direction or the stem moves downward Figure 25 Hollow shaft stem movement for clockwise closing 1 Threaded plug 2 Seal 3 Hollow shaft 4 Protective cap for stem protection tube 5 Stem protection tube 6 Stem 4 2 Correctly fit screw on threaded plug 1 and seal 2 or protective cap for stem protection tube 4 fasten thread 9 4 2 Limit switching check 1 Manually operate actuator into both valve e...

Page 32: ...amage to paint finish after work on the device 1 Clean sealing faces of housing and cover 2 Check whether O ring 3 is in good condition replace if damaged 3 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly Figure 26 4 Place cover 1 on switch compartment 5 Fasten screws 2 evenly crosswise 32 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 Commissioning basic se...

Page 33: ...ge stroke is not always covered Therefore external adjustment setting potentiometer must be provided 1 Move valve to end position CLOSED 2 Turn potentiometer 1 clockwise to the stop End position CLOSED corresponds to 0 End position OPEN corresponds to 100 3 Turn potentiometer 1 slightly in opposite direction 4 Perform fine tuning of the zero point at external setting potentiometer for remote indic...

Page 34: ...elt and heard the pointer 2 moves 90 every time 4 As soon as the pointer 2 is 90 from mark 3 Continue turning slowly 5 As soon as the pointer 2 moves to mark 3 Stop turning and release setting spindle The intermediate position setting in running direction CLOSE is complete 6 If you override the tripping point inadvertently ratchet click is heard after the pointer has snapped Continue turning the s...

Page 35: ...o end position CLOSED 3 Turn lower indicator disc until symbol CLOSED is in alignment with the mark on the cover 4 Move actuator to end position OPEN 5 Hold lower indicator disc in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cover 6 Move valve to end position CLOSED again 7 Check settings If the symbol CLOSED is no longer in alignment with mark on th...

Page 36: ...incorrect Limit and or torque switches do not trip Switch check The black test buttons 1 and 2 are used for manual operation of the switches 1 Turn test button 1 in direction of the TSC arrow Torque switch CLOSED trips 2 Turn test button 2 in direction of the TSO arrow Torque switch OPEN trips If the actuator is equipped with a DUO limit switching option the intermediate position switches LSA and ...

Page 37: ... plugs etc for correct tightness and sealing Consider torques according to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chapter Assembly When rarely operated Perform test run For devices with output drive type A Use grease gun to press in AEROSHELL GREASE 22 at the grea...

Page 38: ...ctuator can resume operation will be taken on the basis of test results and functional tests following corrective maintenance 12 3 Disposal and recycling Our devices have a long lifetime However they have to be replaced at one point in time The devices have a modular design and may therefore easily be separated and sorted according to materials used i e electronic scrap various metals plastics gre...

Page 39: ...e torque acts upon the output drive Self locking Manual drive for setting and emergency operation handwheel does not rotate during electrical operation Manual operation AUMA plug socket connector with screw type connection SH Standard Electrical connection Terminals or crimp connection Option Metric threads Standard Threads for cable entries Pg threads NPT threads Option Terminal plan according to...

Page 40: ...ditionally sealed against interior double sealed Standard Enclosure protection according to EN 60529 According to AUMA definition enclosure protection IP68 meets the following requirements Depth of water Maximum 8 m head of water Duration of continuous immersion in water Max 96 hours Up to 10 operations during continuous immersion For exact version refer to actuator name plate Max 220 C 6 bar LOCA...

Page 41: ...ation Electromagnetic Compatibility EMC 2014 30 EU Low Voltage Directive 2014 35 EU Machinery Directive 2006 42 EC EU Directives 41 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 for use in nuclear power plants Technical data ...

Page 42: ...14 Spare parts 14 1 Multi turn actuators SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 42 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 Spare parts for use in nuclear power plants ...

Page 43: ...sembly Drive pinion II for torque switching 022 0 Stem protection tube without cap 568 1 Sub assembly Output drive wheel for limit switching 023 0 Protective cap for stem protection tube 568 2 Sub assembly Drive wheel for limit switching 024 0 V seal 568 3 Sub assembly Locking plate 025 0 Stem nut without thread 575 1 Wire for protective earth 058 0 Sub assembly Switch for limit torque 579 0 Sub a...

Page 44: ...t to changes without notice The latest versions are attached to the device upon delivery and also available for download at http www auma com 15 1 Declaration of Incorporation and EC Declaration of Conformity 44 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 Certificates for use in nuclear power plants ...

Page 45: ...45 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 for use in nuclear power plants ...

Page 46: ...46 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 for use in nuclear power plants ...

Page 47: ... DBE temperature 7 Lubrication 37 M Mains frequency 18 Mains voltage 18 Maintenance 4 37 37 Manual operation 25 Mechanical position indicator 26 35 Motor operation 25 Motor protection 36 Mounting position 11 N Name plate 7 18 O Operation 4 25 Order number 7 8 Output drive type A 12 Output drive types B 15 Output signals 27 Output speed 7 P Packaging 10 Parking frame 24 Position indicator 26 35 Pot...

Page 48: ... Thermoswitch 36 Torque for LOCA DBE 7 Torque range 7 Torque switches 18 Torque switching 28 Transport 9 Type device type 8 Type designation 7 Type of current 18 Type of lubricant 7 V Valve stem 17 W Wiring diagram 8 18 Y Year of production 8 48 SAI 07 2 SAI 16 2 SARI 07 2 SARI 16 2 Index for use in nuclear power plants ...

Page 49: ...com www apis centar com Fabo Kereskedelmi és Szolgáltató Kft HU 8800 Nagykanizsa Tel 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA ITALIANA S r l a socio unico IT 20023 Cerro Maggiore MI Tel 39 0331 51351 info auma it www auma it AUMA BENELUX B V LU Leiden NL Tel 31 71 581 40 40 office auma nl NB Engineering Services MT ZBR ...

Page 50: ...anians Torque Generator IR 13998 34411 Teheran 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020 Info transjordan net AUMA JAPAN Co Ltd JP 211 0016 Kawasaki shi Kanagawa Tel 81 0 44 863 8371 mailbox auma co jp www auma co jp DW Controls Co Ltd KR 153 702 Gasan dong GeumChun Gu Seoul Tel 82 2 2624 3400 import actuatorbank com www actuatorbank com ...

Page 51: ...51 AUMA worldwide ...

Page 52: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y005 730 003 en 1 18 For detailed information on AUMA products refer to the Internet www auma com ...

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AUMA SAI 07.2, Operation Instructions Manual

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