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Flameproof enclosure, risk of explosion!

Risk of death or serious injury!

Handle cover and housing parts with care.

Joint surfaces must not be damaged or soiled in any way.

Do not jam cover during fitting.

5.

Fit cover [1] and fasten screws [2] evenly crosswise.

5.4.

Initialization

If all prerequisites starting the initialization phase are fulfilled, initialization starts
automatically to put the combination consisting of actuator (gearbox), FQM and valve
in ready for operation state.

Further information:

page 27, Indications during and after initialization

.

Prerequisites for starting initialization:

Power supply applied.

Actuator controls are ready for operation (booted after power supply connection).

+24 V DC is applied at 

ESD

 input (refer to wiring diagram).

Actuator controls are in operation mode Local or Remote (selector switch position
on Local control or Remote control).

The fail safe unit is in the configured fail safe end position.
(The end position switch 

LSO/LSC

 of fail safe end position must be operated.)

Sequence for initialization

A constant force spring is wound within the fail safe unit thanks to the electric motor
acting as mechanical energy buffer for the fail safe operation. Simultaneously, the
actuator runs to the configured fail safe end position to make sure that both actuator
and FQM fail safe unit are in the same position as the valve.

Information

Clicking noises during initialization or the fail safe operation are normal and do
not represent a fault.

For repeated FQM tripping (fail safe operation), a pause of minimum 15 minutes
must be obeyed after the fourth fail safe operation to allow motor cool down.

After successful initialization, the FQM fail safe unit is ready for further commissioning,
for standard operation as well as for fail safe operation.

22

FQMEx 05.1 – FQMEx 12.1

Electrical connection

FM version (Class/Division System)

Summary of Contents for FQMEx 05.1

Page 1: ...Fail safe unit FQMEx 05 1 FQMEx 12 1 FM version Class Division System Assembly operation commissioning Operation manual...

Page 2: ...10 3 Transport storage and packaging 10 3 1 Transport 11 3 2 Storage 11 3 3 Packaging 12 4 Assembly 12 4 1 Mounting position 13 4 2 Actuators for fail safe units 13 4 3 Mounting the fail safe unit to...

Page 3: ...ntrols 28 8 2 1 Indication lights indications modify 29 9 Signals output signals 29 9 1 Status signals via output contacts digital outputs 29 9 1 1 Assignment of outputs 29 9 1 2 Direct feedback signa...

Page 4: ...mage to the valve or the installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation...

Page 5: ...ith a high level or risk Failure to observe this warning results in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure to observe this warning coul...

Page 6: ...manual operation This means for all interventions the push button at the actuator handwheel must NOT be pressed prior to initialization Information Successful initialization is indicated with FQM FS r...

Page 7: ...Address of manufacturer 3 Type designation 4 Order number commission number 5 Actuator serial number 6 Nominal operating time in s for 90 swivel movement 7 Max torque in direction OPEN CLOSE 8 Type o...

Page 8: ...safe unit of FQMEx type sizes 05 1 07 1 10 1 12 1 Ex marking Table 1 Marking for explosion protection example of 4 4 Not used Not used Protection type of electrical connection 4 Terminal compartment...

Page 9: ...es the fail safe unit is capable of closing or opening the valve autonomously relying on mechanical functions No electrical power is required for such a fail safe operation The torque required for ope...

Page 10: ...e 5 Example fixing FQMEx 07 1 with actuator and actuator controls Table 4 Weights for fail safe unit approx lbs kg Type 134 61 FQMEx 05 1 141 64 FQMEx 07 1 298 135 FQMEx 10 1 302 137 FQMEx 12 1 Table...

Page 11: ...ge more than 6 months observe the following points 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface with long term corrosion protection agent 2 At...

Page 12: ...both threads provided for transport For FQMEx 05 1 07 1 5 8 UNC thread M10 metric thread for FQMEx 10 1 12 1 1 2 UNC thread M12 metric thread We recommend applying liquid thread sealing material to t...

Page 13: ...it function In addition the screws are fastened in the factory with a high torque to avoid any lateral movement Assembly or disassembly of actuators may only be performed by the AUMA Service The mount...

Page 14: ...at or square bore Information Assemble valve and fail safe unit in the same end position OPEN CLOSED Only mount fail safe unit with unwound constant force spring Make sure that unit is not live While...

Page 15: ...Grub screw 4 Screw with washer Figure 10 Mounting positions for coupling Table 6 FQM 12 1 FQM 10 1 FQM 07 1 FQM 05 1 Dimensions in mm FA14 FA12 FA12 FA10 FA10 FA07 FA07 MSS SP 101 0 24 6 0 24 6 0 24 6...

Page 16: ...ange bore 1 Setting screw 2 View on valve flange and rotary movement of FQM when unfastening the setting screw For CCW version the FQM bores should overlap the bores of the valve flange rather in coun...

Page 17: ...ngth class A2 80 A4 80 7 10 M6 1 4 18 24 M8 4 16 35 48 M10 3 8 60 82 M12 1 2 148 200 M16 5 8 289 392 M20 3 4 Information If the bores are not yet aligned for dimension Tmin the mounting procedure must...

Page 18: ...hen providing joint protection for actuator actuator controls and fail safe unit the maximum power consumption of 360 W for the fail safe unit has to be accounted for In case separate power supply for...

Page 19: ...2 and remove cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex d approval and enclosure protection NEMA refer to n...

Page 20: ...ensure required enclosure protection 3 Strip wires 4 For flexible cables Use wire end sleeves 5 Connect cables according to order related wiring diagram In case of a fault electric shock due to presen...

Page 21: ...ine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross sections have to be identical 5 3 1 3 Terminal compartment clos...

Page 22: ...on on Local control or Remote control The fail safe unit is in the configured fail safe end position The end position switch LSO LSC of fail safe end position must be operated Sequence for initializat...

Page 23: ...he swing angle They are used as limit switches and protect the valve in the event of a fail safe operation No end stops are provided within the AUMA part turn actuator when combined with an FQM The en...

Page 24: ...g next to symbol 6 2 2 End stop OPEN set 1 Move valve to intermediate position or to sufficient distance from end position 2 Remove screw plug next to symbol 3 Unscrew setting screw counterclockwise u...

Page 25: ...limit switches within the actuator are set when setting the end stops within the fail safe unit and do NOT have to be set separately 25 FQMEx 05 1 FQMEx 12 1 FM version Class Division System Commissio...

Page 26: ...actory configuration of the fail safe unit is configured at assembly and is specified in the order related technical data sheet Operating time configuration for fail safe operation The operating time...

Page 27: ...ion FQM FS ready After successful initialization actuator and valve are in the same end position In the status line top the symbol is displayed i e the constant force spring is wound the FQM is ready...

Page 28: ...e setting values for fail safe function FQM FS ready The constant force spring is wound the FQM is ready for fail safe operation FQM request Fail safe function of FQM fail safe is requested ESD reques...

Page 29: ...We recommend assigning two outputs with signals FQM FS ready and FQM request to detect the state of the fail safe unit For further setting values refer to the operation manual pertaining to the actuat...

Page 30: ...recommend checking all support screws for fast tightening For screws sealed and secured with e g thread sealing material this action is not required Recommendation for areas with explosion hazards Wh...

Page 31: ...change over contacts for OPEN and CLOSE max 250 V AC 1 A resistive load Status signals Category III according to IEC 60364 4 443 Overvoltage category F tropicalized Standard Insulation class H tropica...

Page 32: ...ndard Color Other colors available on request Option AUMA fail safe units meet or exceed the lifetime requirements of EN 15714 2 Detailed information can be provided on request Lifetime 32 FQMEx 05 1...

Page 33: ...33 FQMEx 05 1 FQMEx 12 1 FM version Class Division System...

Page 34: ...34 FQMEx 05 1 FQMEx 12 1 FM version Class Division System...

Page 35: ...4 30 Maintenance intervals 30 Marking for explosion protec tion 8 N Name tag 7 O Operating time 7 Operation 4 Order number 8 Order number commission number 7 Output signals 29 P Packaging 11 Productio...

Page 36: ...100 Southpointe Blvd USA Canonsburg PA 15317 Tel 1 724 743 2862 Fax 1 724 743 4711 mailbox auma usa com www auma usa com Y008 077 065 us 1 22 For detailed information on AUMA products refer to the Int...

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