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ABG gearbox: 

 

Remove screw plug (539.0) at the ABG housing.  

 

Fill with new grease.  

 

Clean mounting faces at housing and insert screw plug (539.0) with new sealing S1 (014) and 
fasten them to the appropriate torque according to table 1. 

After maintenance:  

 

Fasten gearbox to valve again.  

 

Perform test run to ensure proper function.  

 

Check the gearbox for damage to paint finish. Do a thorough touch-up to prevent corrosion. 
Original paint in small quantities can be supplied by AUMA. 

7. Disposal and recycling 

AUMA gearboxes have an extremely long lifetime. However, they have to be replaced at one point in 
time. AUMA recommends the following disposal methods:  

Our gearboxes have a modular design and may therefore easily be disassembled, separated and sorted 
according to materials, i.e.:  

 

Various metals  

 

Plastics  

 

Greases and oils 

The following generally applies:  

 

Collect greases and oils during disassembly. As a rule, these substances are hazardous to water 
and must not be released into the environment.  

 

Arrange for controlled waste disposal of the disassembled material or for separate recycling 
according to materials.  

 

Observe the national regulations for waste disposal. 

 

 

Summary of Contents for ABG 10.2

Page 1: ...Operation and Maintenance Manual GK10 1 and ABG 10 2 16 2 Bevel Gears GK10 1 ABG10 2...

Page 2: ...orage 4 Packaging 4 3 Fitting the hand wheel 4 4 Mounting to valve 5 4 1 GK10 1 The output drive flange must be removed from the gearbox 5 4 2 ABG 2 The output drive is removed through the top of the...

Page 3: ...ngs and notes Failure to observe the warnings and notes may lead to serious injuries or damage Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructio...

Page 4: ...s and mounting surface with long term corrosion protection agent Check for corrosion approximately every 6 months If first signs of corrosion show apply new corrosion protection Packaging Our products...

Page 5: ...f gearbox and valve Apply a small quantity of grease to input shaft of valve Place gearbox on valve and fasten Fasten bolts quality min 8 8 refer to table 1 evenly crosswise Table 1 Suggested fastener...

Page 6: ...ti purpose grease into the grease nipple with a grease gun Approximate capacity 1 5 oz 4 2 ABG 2 The output drive is removed through the top of the ABG bevel gearbox Refer to figure 3 Remove the stem...

Page 7: ...he gearbox Use suitable sealing material between valve flange and gearbox 6 Maintenance General references After commissioning check gearbox for damage to paint finish Do a thorough touch up to preven...

Page 8: ...move old grease Grease type see name plate grease quantities see table 2 The numbers used in the following text refer to the spare parts list s of these operation instructions Part numbers in bold typ...

Page 9: ...Disposal and recycling AUMA gearboxes have an extremely long lifetime However they have to be replaced at one point in time AUMA recommends the following disposal methods Our gearboxes have a modular...

Page 10: ...lock nut 3 Bevel pinion shaft 08 Radial seal 44 01 Set screw 4 Bevel wheel 09 O Ring 44 02 Grease nipple 7 Bushing 012 Parallel key 44 03 Thrust bearing 01 Ball bearing 014 Lid 44 04 Thrust washer 02...

Page 11: ...Page 11 of 12 8 2 ABG Parts list...

Page 12: ...Needle Roller Bearing 6 0 Lid with O ring 2 2 Bevel sleeve 7 0 Not used 3 0 Output drive 102 0 Stem nut 3 1 Mounting flange 103 0 Ring nut 3 2 Bearing with circlip 104 0 Eye bolt except ABG10 2 4 0 I...

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