AUMA ABG 10.2 Operation And Maintenance Manual Download Page 7

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Protection tube for rising valve stem  

 

For metal tubes, seal the thread of the stem protection tube with Teflon tape, or thread sealing 
material.  

 

Screw protection tube (2) into gearbox thread and tighten it firmly.  

 

Push down the sealing (3) to the housing.  

 

Check whether cap (1) is available and without damage. 
Note: Thread adapters may be involved when using stem tubes made of metal or plastic 
depending on scope of supply. 

 

5. Operation of Valves 

The maximum output torque (refer to name plate on gearbox) refers to the peak values and should not be 
applied over the whole travel. 
Clockwise rotation at input shaft results in clockwise rotation at output drive 

 

Enclosure protection IP67  

Inspection  

AUMA gearboxes in enclosure protection IP 67 undergo 100% testing for tightness in the factory. 

 

The enclosure protection IP 67 refers to the interior of the gearbox.  

 

Use suitable sealing material between valve flange and gearbox.  

6. Maintenance 

General references  

 

After commissioning, check gearbox for damage to paint finish. 

 

Do a thorough touch-up to prevent corrosion. 

 

Original touch up paint in small quantities can be purchased from AUMA. 

AUMA gearboxes require very little maintenance. 

 

Approximately six months after commissioning and then every year check bolts between gearbox 
and valve for tightness. If required, tighten applying the torques given in table 1. 

 

Perform a test run as well as a visual inspection for grease leakage every six months. Carry out a 
detailed functional test for each gearbox every 5 years. Record the results for future reference.  

 

For gearboxes permanently exposed to ambient temperatures above 40 °C, maintenance must 
be performed at shorter intervals.  

 

For GK gearboxes with output drive type A: At intervals of approx. six months from 
commissioning, press in Lithium soap EP multi-purpose grease on mineral oil base at the grease 
nipple with a grease gun. Capacity approximately 1.5oz). 

 

 

Summary of Contents for ABG 10.2

Page 1: ...Operation and Maintenance Manual GK10 1 and ABG 10 2 16 2 Bevel Gears GK10 1 ABG10 2...

Page 2: ...orage 4 Packaging 4 3 Fitting the hand wheel 4 4 Mounting to valve 5 4 1 GK10 1 The output drive flange must be removed from the gearbox 5 4 2 ABG 2 The output drive is removed through the top of the...

Page 3: ...ngs and notes Failure to observe the warnings and notes may lead to serious injuries or damage Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructio...

Page 4: ...s and mounting surface with long term corrosion protection agent Check for corrosion approximately every 6 months If first signs of corrosion show apply new corrosion protection Packaging Our products...

Page 5: ...f gearbox and valve Apply a small quantity of grease to input shaft of valve Place gearbox on valve and fasten Fasten bolts quality min 8 8 refer to table 1 evenly crosswise Table 1 Suggested fastener...

Page 6: ...ti purpose grease into the grease nipple with a grease gun Approximate capacity 1 5 oz 4 2 ABG 2 The output drive is removed through the top of the ABG bevel gearbox Refer to figure 3 Remove the stem...

Page 7: ...he gearbox Use suitable sealing material between valve flange and gearbox 6 Maintenance General references After commissioning check gearbox for damage to paint finish Do a thorough touch up to preven...

Page 8: ...move old grease Grease type see name plate grease quantities see table 2 The numbers used in the following text refer to the spare parts list s of these operation instructions Part numbers in bold typ...

Page 9: ...Disposal and recycling AUMA gearboxes have an extremely long lifetime However they have to be replaced at one point in time AUMA recommends the following disposal methods Our gearboxes have a modular...

Page 10: ...lock nut 3 Bevel pinion shaft 08 Radial seal 44 01 Set screw 4 Bevel wheel 09 O Ring 44 02 Grease nipple 7 Bushing 012 Parallel key 44 03 Thrust bearing 01 Ball bearing 014 Lid 44 04 Thrust washer 02...

Page 11: ...Page 11 of 12 8 2 ABG Parts list...

Page 12: ...Needle Roller Bearing 6 0 Lid with O ring 2 2 Bevel sleeve 7 0 Not used 3 0 Output drive 102 0 Stem nut 3 1 Mounting flange 103 0 Ring nut 3 2 Bearing with circlip 104 0 Eye bolt except ABG10 2 4 0 I...

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