AUMA ABG 10.2 Operation And Maintenance Manual Download Page 5

Page 

5

 of 

12

 

 

4. Mounting to valve  

 

The gearboxes can be operated in any mounting position.  

 

 

Prior to mounting, the gearbox must be checked for damage. Damaged parts must be replaced 
by original spare parts.  

 

After mounting to valve, touch up any possible damage to paint finish.  

 

Check if mounting flange fits the gearbox.  

 

Spigot at flanges should be loose fit! 

For output drive type A (figure 2 or 3), the internal thread of the stem nut must match the thread of the 
valve stem. If not ordered explicitly with thread, the stem nut is un-bored or with pilot bore when delivered. 
For finish machining of stem nut, refer below.  

 

Check whether bore and keyway match the input shaft of valve.  

 

Thoroughly degrease mounting faces of gearbox and valve.  

 

Apply a small quantity of grease to input shaft of valve.  

 

Place gearbox on valve and fasten. Fasten bolts (quality min. 8.8, refer to table 1) evenly 
crosswise. 

 

Table: 1 Suggested fastener torques for bolts 

Fastener thread size 

 

   UNC         Metric 

Fastener torques ft-lb 

 

[Nm] 

Strength class 

8.8 

A2-80 

1/4” 

M6 

8 [11] 

7 [10] 

5/16” 

M8 

18 [25] 

18 [24] 

3/8” 

M10 

38 [51] 

35 [48] 

1/2" 

M12 

64 [87] 

60 [82] 

5/8” 

M16 

158 [214] 

148 [200] 

3/4" 

M20 

318 [431] 

289 [392] 

 

Finish machining of stem nut (output drive type A): 

4.1 GK10.1-The output drive flange must be 
removed from the gearbox  

Refer to figure 2 

 

Using a 10 mm wrench or similar tool, remove the four fasteners (01) 
from the output drive type A of the GK10.1. 

 

Remove the A drive assembly from the bevel gearbox and place on 
a suitable clean surface. 

 

Loosen the setscrew (02) using a 3 mm Allen wrench. 

 

Rotate the locking ring (3) counter clockwise to unthread it from the 
A drive housing. 

Figure 2

 

Summary of Contents for ABG 10.2

Page 1: ...Operation and Maintenance Manual GK10 1 and ABG 10 2 16 2 Bevel Gears GK10 1 ABG10 2...

Page 2: ...orage 4 Packaging 4 3 Fitting the hand wheel 4 4 Mounting to valve 5 4 1 GK10 1 The output drive flange must be removed from the gearbox 5 4 2 ABG 2 The output drive is removed through the top of the...

Page 3: ...ngs and notes Failure to observe the warnings and notes may lead to serious injuries or damage Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructio...

Page 4: ...s and mounting surface with long term corrosion protection agent Check for corrosion approximately every 6 months If first signs of corrosion show apply new corrosion protection Packaging Our products...

Page 5: ...f gearbox and valve Apply a small quantity of grease to input shaft of valve Place gearbox on valve and fasten Fasten bolts quality min 8 8 refer to table 1 evenly crosswise Table 1 Suggested fastener...

Page 6: ...ti purpose grease into the grease nipple with a grease gun Approximate capacity 1 5 oz 4 2 ABG 2 The output drive is removed through the top of the ABG bevel gearbox Refer to figure 3 Remove the stem...

Page 7: ...he gearbox Use suitable sealing material between valve flange and gearbox 6 Maintenance General references After commissioning check gearbox for damage to paint finish Do a thorough touch up to preven...

Page 8: ...move old grease Grease type see name plate grease quantities see table 2 The numbers used in the following text refer to the spare parts list s of these operation instructions Part numbers in bold typ...

Page 9: ...Disposal and recycling AUMA gearboxes have an extremely long lifetime However they have to be replaced at one point in time AUMA recommends the following disposal methods Our gearboxes have a modular...

Page 10: ...lock nut 3 Bevel pinion shaft 08 Radial seal 44 01 Set screw 4 Bevel wheel 09 O Ring 44 02 Grease nipple 7 Bushing 012 Parallel key 44 03 Thrust bearing 01 Ball bearing 014 Lid 44 04 Thrust washer 02...

Page 11: ...Page 11 of 12 8 2 ABG Parts list...

Page 12: ...Needle Roller Bearing 6 0 Lid with O ring 2 2 Bevel sleeve 7 0 Not used 3 0 Output drive 102 0 Stem nut 3 1 Mounting flange 103 0 Ring nut 3 2 Bearing with circlip 104 0 Eye bolt except ABG10 2 4 0 I...

Reviews: