11/10/2008
1000-102-930
-
INST
3
Four nozzles are included with the kit, 1 "A" nozzle (smaller) and 3 "B" nozzles
(larger). ATS recommends installing an "A" nozzle for Stage 1 and "B" nozzles
for Stages 2 and 3. If more cooling is required from Stage 1, replace the "A"
nozzle with a "B" nozzle. If more cooling is required after adding the “B” nozzle
and adjusting the 3 stages with the EGT settings, you can get "C" and "D"
nozzles from ATS, however these are used on highly modified vehicles and
require precise EGT settings. Using 3 "B" nozzles with proper EGT settings will
effectively cool most applications.
NOTE:
Solder and shrink-wrap all electrical connections (especially for all
connections made outside of the cab) for the most reliable results.
NOTE:
When making the push-in connections with the 3/8" and 1/4" plastic line,
push the line in firmly and make sure the plastic line is pushed in all of the way (it
will go in approximately 1/2" to 3/4" into the fitting).
NOTE:
Before drilling or installing self tapping screws, check both sides of the
work piece to check that no other vehicle systems are damaged during
installation.
Installation:
1. Please make sure no parts are missing from ATS Stage 3 WaterBoy Kit. A
complete corresponding list of parts can be found on page 11. Each bag in
Figure 1
represents a different subassembly.
2. Disconnect the (-) negative terminal from the battery(s).
3. Mount the Water Boy electronics box in a convenient location in the
engine compartment using the supplied hardware. Try mounting it such
that the adjustment screws can be accessed with a screwdriver.
4. Drill a 21/64" hole in the exhaust manifold and tap it to 1/8" x 27 NPT
(National Pipe Thread). ATS recommends removing the exhaust manifold
to do this. Drilling and threading can cause small metal chips to fall into
the manifold. If left inside, the chips can cause serious damage to your
turbocharger and exhaust. Make sure manifold is free of chips prior to
reinstallation.
5. Install the 1/8" NPT fitting supplied with the pyrometer probe.
6. Install the pyrometer probe into the NPT fitting.
7. Connect the Pyrometer 2-pin male socket to the corresponding electronics
box socket and connect the
White
wire ring terminal to a suitable ground.
8. Plug the 8-pin socket of the supplied wiring harness into the electronics
box.