Atlas Copco PTS 916 Cd Instruction Manual Download Page 66 | Manualshive

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66

Wiring diagram

1604 7429 03-4

L

MM²

NR

WIRE

TERMINAL END B

COLOR

NR

TERMINAL

TERMINAL END A

NR

TERMINAL

L

MM²

NR

WIRE

TERMINAL END B

COLOR

NR

TERMINAL

TERMINAL END A

NR

TERMINAL

Blue

19

See note 19

1.5

99

AMP 3-520117-2

See note 19

Orange

1.5

241M

84

98

AMP 3-520117-2

241

Red

1.5

83

See note 2

Orange

1

1001

21

See note 2

Orange

1

1000

22

See note 33

Orange

1

1000

922

See note 3

Splice

Orange

1

1000

903

960

See note 13

21

21

21

Splice

951

21

Grey

Grey

Grey

Grey

See note 33

See note 3

See note 2

1

1

1

1

924

911

4

194

See note 3

Orange

1

1001

904

Splice

961

See note 33

Orange

1

1001

923

See note 3

See note 13

Orange

1

439

910

201

Orange

1

22

Orange

1

22

See note 9

See note 9

See note 2

Splice

Orange

1

22

106

232

19

100

See note 3

See note 40

Orange

1

1006

918

901

See note 3

See note 40

Blue

1

1005

917

900

See note 3

See note 40

Red

1

1004

916

902

2600

See note 1

See note 12

Purple

1

83

7

180

Blue

19

See note 3

2.5

920

Blue

19

See note 3

2.5

907

Blue

19

See note 3

2.5

906

Blue

19

See note 3

2.5

905

Blue

19

2750

See note 14

1

205

2600

2600

Blue

19

1400

See note 10

1

116

See note 19

310

Blue

1.5

19

See note 14

See note 19

301

305

Blue

1

19

Blue

1

19

Splice

308

1550

See note 1

Red

4

24

16

Blue

19

Blue

19

Blue

19

Blue

19

Blue

1

19B

Blue

1

19B

24

24

24

240

24

Red

Red

Red

Red

Red

Purple

See note 1

Orange

1

4

Orange

1

4

1050

1750

1750

1350

1550

1050

1400

1400

1400

1550

1350

2600

2250

2600

2600

2600

2600

2600

AMP 165034-0

See note 2

See note 9

See note 9

See note 2

AMP 31890-0

AMP SPADE M5

See note 13

See note 13

See note 1

See note 12

See note 1

See note 1

See note 1

See note 1

See note 19

See note 1

See note 13

AMP 328998-0

AMP 3-520117-2

AMP 3-520117-2

AMP 3-520117-2

See note 1

AMP 165034-0

See note 1

See note 1

See note 12

See note 1

Sleeve colour: Blue

See note 18

Splice

See note 13

See note 11

See note 12

See note 13

Splice

See note 18

Sleeve colour: Red

See note 11

AMP 3-520117-2

See note 11

Blue

Blue

Blue

Blue

Orange

Green

Green

Green

Orange

Orange

Red

Purple

Red

Green

2.5

1

1.5

1.5

1.5

10

4

1

2.5

2.5

1.5

2.5

4

10

1

1.5

1

1

1

1

1

1

1

1

19

19

19

19B

24

77

24M

57

82

5

62

30

63

9

4

70

93

189

193

60

25

107

233

23

72

117

95

81

15

58

13

14

178

12

11

164

9

10

5

6

304

2

1

185

74

103

76

150

96

151

184

161

166

195

97

See note 11

18

18

18

Splice

952

18

Grey

Grey

Grey

Grey

See note 33

See note 3

See note 2

1

1

1

1

921

913

18

158

Green

AWG 16

Green

211

Splice

AMP 328998-0

28

Splice

Black

Black

Black

Black

PE

PE

PE

Yellow/Green

Yellow/Green

Yellow/Green

Black

AWG 16

Splice

See note 2

See note 17

See note 6

See note 6

See note 6

See note 17

See note 2

See note 15

See note 17

See note 6

See note 15

Splice

See note 15

See note 6

See note 6

Splice

Splice

Splice

Black

Black

Black

Green

Black

Green

Black

AWG 16

2.5

2.5

AWG 16

2.5

AWG 16

AWG 16

AWG 16

AWG 16

AWG 16

AWG 16

AWG 16

2.5

2.5

AWG 16

B2

B2

A2

238

46

230

112

229

226

227

239

45

47

225

237

30

29

231

220

228

210

109

219

Orange

1

28

Orange

1

28

See note 33

919

See note 13

197

See note 13

20

20

20

Splice

950

20

Grey

Grey

Grey

Grey

See note 33

See note 3

See note 2

1

1

1

1

925

912

3

191

See note 13

27M

27M

27M

Splice

105

27M

Red

Red

Red

Red

See note 13

See note 13

AMP 4-520448-2

1.5

1

4

1.5

196

183

86

188

Red

2.5

240M

See note 3

909

Splice

101

Red

2.5

240M

82

See note 19

See note 19

See note 3

Orange

1.5

1003

57

915

See note 3

Orange

1.5

1002

56

914

See note 10

See note 10

950

See note 13

Orange

1

8

113

243

7850

See note 19

Orange

1.5

16

115

309

2600

See note 2

See note 13

Orange

1

10

55

244

AMP EYE M6

Red

1.5

25M

92

Splice

120

27

Red

4

Red

See note 10

Red

1.5

25M

114

AMP 3-520117-2

Splice

2.5

25M

118

119

See note 2

Splice

Orange

1

28

20

962

7100

See note 2

Terminal End

Red

4

26

24

306

206

See note 8

See note 7

2400

1200

1450

See note 8

See note 8

224

213

221

222

See note 7

212

See note 8

217

1650

1450

1900

1650

1900

1200

See note 8

See note 7

223

234

2500

2500

2400

See note 7

307

203

See note 11

See note 11

157

160

2300

2345

Blue

1

18

Blue

1

18

Orange

2

Green

1

52

Purple

1

78

Purple

1

80

Green

1

60

Purple

1

72

Purple

1

79

Purple

1

71

Green

1

58

53

27

Green

Red

Green

1

35

Green

1

36

Blue

1

18

Blue

1

18

See note 12

See note 12

See note 7

See note 7

Red

2.5

240M

1655

2500

5700

1450

1300

1300

1300

2100

1050

2280

2365

3200

2600

2600

2600

See note 13

See note 12

See note 13

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 12

See note 9

See note 9

See note 11

See note 9

See note 9

See note 9

See note 9

AMP EYE M6

See note 7

See note 3

See note 11

See note 12

See note 11

See note 11

AMP 4-520448-2

AMP 31890-0

AMP AMP 160296-0

See note 9

See note 9

See note 14

See note 7

See note 14

See note 8

See note 8

See note 7

See note 8

See note 11

Splice

AMP SPADE M5

See note 12

See note 7

See note 7

See note 7

Terminal End

See note 13

AMP 130090-0

See note 11

Green

Orange

Purple

Green

White

Green

Green

Blue

Orange

Green

White

Purple

White

White

Purple

Orange

Orange

Green

1

1

1

1

1

1

1

1

1

1

1

4

1

2.5

1

1

1

1.5

1

1

1

51

7

81

59

42

61

43

41

73

1

3

34

37

18

17

50

40

70

190

182

186

179

181

176

177

174

175

171

173

169

170

165

168

156

163

152

153

85

69

71

66

68

64

67

159

63

65

61

62

91

52

53

51

908

235

300

216

218

214

215

202

236

204

192

75

154

155

73

94

172

162

167

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Summary of Contents for PTS 916 Cd

Page 1: ...Instruction Manual for Portable Compressors PTS 916 Cd ...

Page 2: ......

Page 3: ...ATLAS COPCO PORTABLE AIR DIVISION www atlascopco com Instruction Manual for Portable Compressors PTS 916 Cd Instruction manual 5 Circuit diagrams 57 Printed Matter N Preliminary 07 2007 ...

Page 4: ...bition against tampering are the acts listed below 1 Removal or rendering inoperative any of the following 2 Removal of any of the following a Engine exhaust muffler a Sound absorptive material including sealing strips on doors panels and other canopy parts b Cooling air exhaust and intake silencers b Fan shroud c Acoustic baffles d Housing components canopy or bottom panel 3 Operation of the comp...

Page 5: ...ructions 27 4 1 2 Transporting instructions 28 4 1 3 Lifting instructions 28 4 2 Before starting 29 4 3 Starting instructions 29 4 4 Operation via User Interface 30 4 4 1 General 30 4 4 2 Ready for Start status 30 4 4 3 Standby status 30 4 4 4 Permissive start status 31 4 4 5 Cranking status 31 4 4 6 Warmup status 32 4 4 7 Not Loaded status 33 4 4 8 Load Unload status 33 4 4 9 Cooldown status 34 4...

Page 6: ... 7 Cleaning coolers 45 5 8 Poly V belt tension adjustment 46 5 8 1 Poly V belt cooler fan 46 5 8 2 V belts engine fan 46 5 9 MP safety valve 46 5 10 Intercooler relief valves 47 5 11 Shutdowns 47 5 12 Battery care 48 5 12 1 Electrolyte 48 5 12 2 Activating a dry charged battery 48 5 12 3 Recharging a battery 48 5 12 4 Maintaining the battery voltage 48 5 12 5 Battery maintenance 48 5 13 Fuses 48 5...

Page 7: ...nger the environment due to leakage of oil solvents or other substances endanger the machinery due to function failures All responsibility for any damage or injury resulting from neglecting these precautions or by non observance of ordinary caution and due care required in handling operating maintenance or repair also if not expressly mentioned in this instruction manual is disclaimed by Atlas Cop...

Page 8: ...air intake for operation If necessary install extra air intake ducts 3 When operating in a dust laden atmosphere place the unit so that dust is not carried towards it by the wind Operation in clean surroundings considerably extends the intervals for cleaning the air intake filters and the cores of the coolers 4 Close the compressor air outlet valve before connecting or disconnecting a hose Ascerta...

Page 9: ...use box or main switch 4 Before dismantling any pressurized component the compressor or equipment shall be effectively isolated from all sources of pressure and the entire system shall be relieved of pressure Do not rely on non return valves check valves to isolate pressure systems In addition a warning sign bearing a legend such as work in progress do not open shall be attached to each of the out...

Page 10: ... batteries is a sulphuric acid solution which is fatal if it hits your eyes and which can cause burns if it contacts your skin Therefore be careful when handling batteries e g when checking the charge condition 2 Install a sign prohibiting fire open flame and smoking at the post where batteries are being charged 3 When batteries are being charged an explosive gas mixture forms in the cells and mig...

Page 11: ...g particulars 2 1 Description of safety pictograms used in this manual This symbol draws your attention to dangerous situations The operation concerned may endanger persons and cause injuries This symbol is followed by supplementary information ...

Page 12: ...button Prohibition to open air valves without connected hoses Airfilter Rotation direction Inlet Outlet Compressor oil drain Read the instruction manual before starting Service every 24 hours Warning Part under pressure Do not stand on outlet valves Start Stop indication of switch Do not run the motor with open doors Use diesel fuel only Sound power level in accordance with Directive 84 533 EC exp...

Page 13: ...sh buttons Load Operating condition with inlet compressor open and engine speed regulated between minimum and maximum Not loaded Operating condition with inlet compressor forced to closed position by operator command The engine speed is held at minimum Unload Operating condition with inlet compressor forced to closed position by working pressure command The engine speed is held at minimum DDR Diag...

Page 14: ...Blow off valve BS Battery switch CAC Charge air cooler CFT Filler cap fuel tank CEMP MP compressor element CELP LP compressor element CP Control panel E Engine EP Exhaust pipe EPP Electrical priming pump ES Emergency stop F1 Cooling fan 1 RAD IC AC1 OC F2 Cooling fan 2 AC2 CAC FC FC Fuel cooler FFP Primary fuel filter FFS Secondary fuel filter FT Fuel tank GC Gear casing IC Intercooler IH Air inle...

Page 15: ...d to the atmosphere through vent holes Any oil that might gather between the oil and air seals is prevented from entering the compression space as it is drained through the same vent holes Cooling and lubrication The unit is provided with an air cooled aftercooler 2 with water separator and CAC charge air cooler fuel cooler placed in the back of the unit The cooling air is generated by an axial fa...

Page 16: ...AC2 Aftercooler 2 AFC Air intake filter compressor AOV Air outlet valve BOS Blow off silencer BOV Blow off valve C1 Chamber unloader assembly C2 Chamber unloader assembly CEMP MP compressor element CELP LP compressor element CV Check valve D Diaphragm unloader assembly IC Intercooler LSV Loading solenoid valve M Membrane unloader assembly RV Intercooler relief valve S Air outlet silencer compresso...

Page 17: ...le valve TV is open and unloading valve UV closed These valves are simultaneously closed and opened respectively by loading solenoid valve LSV through unloader piston UP when the working pressure reaches its preset maximum The pressure of the MP compressor element is then released to the atmosphere through the unloading valve and the blow off silencers BOS resulting in closing of the check valve T...

Page 18: ...ason it is imperative to replace the oil filter at regular intervals Bypass valve BVOS opens when the pressure drop over the filter and lubricating circuit is above normal The oil is then returned to the oil sump Bypass valve BVOC opens when the pressure rise over the oil cooler is above normal This will happen mainly when starting the compressor from cold in low ambient temperatures The bypassing...

Page 19: ...BPV Bypass valve CFT Filler cap fuel tank CV Check valve E Engine EFC External fuel supply coupling EPP Electrical priming pump F2 Cooling fan 2 AC2 CAC FC FC Fuel cooler FFP Primary fuel filter water separator FFS Fuel filter FFPE Primary engine fuel filter water separator FFSE Secondary engine fuel filter FPE Engine fuel pump FSC Fuel shut off cock FT Fuel tank TWV 3 way valve VL Venting line ...

Page 20: ...al fuel both the supply and the return hose must be connected to the external fuel supply couplings EFC No restrictions are allowed in those hoses Take the necessary precautions to keep the fuel return hose opened and connected while the unit is running Check that the primary fuel filters are not both shut off Restart the unit 2 9 Water system The water system contains a coolant flow to cool the e...

Page 21: ...ontrol mode The CCM is controlled by means of the remote inputs the remote control connector is located at the back of the UI The Control Mode parameter is Remote when the Remote parameter is enable or enable lock When this control mode is active monitoring the operation on the UI stays possible Further the UI can only be used for looking at the System information and the Process information and f...

Page 22: ...te Activating the Remote Load input when loaded PC Clicking the Noload button with the mouse Enable parameters There are four enable parameters with four possible conditions The lock extension gives the Rental companies the possibility to prohibit the operator from changing the parameters via the UI thus restricting the operator to one condition of the parameter Parameter E D Lock CCM operation Au...

Page 23: ...down time has elapsed the stopping procedure begins The engine stops and the compressor will automatically return to the Ready for Start status 3 3 2 Automatic start automatic stop When switching on the power the compressor goes to the Ready for Start status From this status more information about all system configuration settings can be got or the automatic start can be immediately activated by p...

Page 24: ...emperature has reached a specific value If this coolant temperature setting is already reached there is no warmup and loading can immediately commence When after a specified maximum time the coolant temperature setting is not reached the compressor will proceed anyway When starting manually the operator can press the Auto Load button This will result in a skipping of the Not Loaded status and load...

Page 25: ...Sensor Shutdown MP Element Temperature Sensor Shutdown Loading Valve Output Shutdown ECM Communication Link Shutdown CAN Communication Link Shutdown Starter Relay Shutdown Compressor Intercooler Pressure 1 Sensor Warning Compressor Intercooler Pressure 2 Sensor Warning Compressor Oil Temperature Sensor Warning Air Discharge Temperature Sensor Warning Air Inlet Temperature Sensor Warning Oil Level ...

Page 26: ...is then switched on again the Wrong Poweroff counter will add 1 Executing a wrong poweroff can result in memory damage Powerdown To save the batteries the CCM and UI are equipped with a Powerdown function When the compressor is not running and the Automatic start is not activated the CCM and UI will go to Powerdown mode if there has not been any action during the Powerdown time In Powerdown mode t...

Page 27: ...Temperature is at 50 C or above the Warmup procedure is ended When the Warmup procedure has ended the CCM can go to the Not Loaded status or to the Load Unload status Barometric Calibration For applications running in low barometric pressure environments high altitude Caterpillar compensates the diesel injection 4 Operating instructions 4 1 Parking transporting and lifting instruction 4 1 1 Parkin...

Page 28: ...osition on the trailer and secure the unit see section 4 1 1 Lock blockage device in upward position when unit is manoeuvred to its working location Lock all service doors 4 1 3 Lifting instructions To lift the unit use a lift truck or crane with sufficient capacity wet weight of unit is 8260 kg 18213 lb Use the lifting positions of the unit as shown in the figure below See to it that the unit wil...

Page 29: ...nts down filter selection ALL ON Drain any water and sediment from the primary fuel filters FFP 4 3 Starting instructions Move the control panel power switch to ON The display of the User Interface will light up See also chapter 3 Use the arrow keys to set the working pressure Push the start button on the panel The horn will sound The compressor can be loaded after the warmup period Manual push th...

Page 30: ...m info status see section 4 4 14 A Start command R To permissive start status see section 4 4 4 S Warnings R Are shown on the screen A Emergency stop button R To emergency stop status see section 4 4 13 A button press once R Set pressure 0 1 bar A button press once R Set pressure 0 1 bar A button press continuously R Set pressure 0 1 bar second A button press continuously R Set pressure 0 1 bar se...

Page 31: ...ously R Set pressure 0 1 bar second A button press continuously R Set pressure 0 1 bar second A Stop command R To ready for start status see section 4 4 2 A Power OFF switch R Automatic start deactivated End of operation S Warnings R Are shown on the screen A Shutdowns R To start failure status see section 4 4 11 A Crank counter Max crank attempts R To start failure status see section 4 4 11 A Sta...

Page 32: ...4 4 7 or Load Unload status see section 4 4 8 If Auto Load button was pressed A Manual load button or Remote Load input if Remote control mode R Auto Load condition is canceled S Warnings R Are shown on the screen A Shutdowns R To shutdown status see section 4 4 12 A Max warmup time elapsed R To Not Loaded status see section 4 4 7 or Load Unload status see section 4 4 8 A Emergency stop button R T...

Page 33: ...us see section 4 4 10 A Power OFF switch R To Stopping status see section 4 4 10 A Load command R To Load Unload status see section 4 4 8 S Warnings R Are shown on the screen A Shutdowns R To Shutdown status see section 4 4 12 A Emergency stop button R To emergency stop status see section 4 4 13 A button press once R Set pressure 0 1 bar A button press once R Set pressure 0 1 bar A button press co...

Page 34: ...oad pressure reached R Load appears on the screen Autostop timer reset S Autostop time elapsed R To stopping status see section 4 4 10 S Warnings R Are shown on the screen A Shutdowns R To shutdown status see section 4 4 12 A Cooldown time elapsed R Stopping status see section 4 4 10 A button press once R Set pressure 0 1 bar A button press once R Set pressure 0 1 bar A button press continuously R...

Page 35: ... 13 A button press once R Set pressure 0 1 bar A button press once R Set pressure 0 1 bar A button press continuously R Set pressure 0 1 bar second A button press continuously R Set pressure 0 1 bar second A Power OFF switch R End of operation A Reset button R To Ready for Start status see section 4 4 2 S Warnings R Are shown on the screen A Emergency Stop button R To emergency Stop status see sec...

Page 36: ...oftware version UI Software version CCM Other actions and signals have no effect in this status S Warnings R Are shown on the screen A button press once R Set pressure 0 1 bar A button press once R Set pressure 0 1 bar A button press continuously R Set pressure 0 1 bar second A button press continuously R Set pressure 0 1 bar second A Power OFF switch R End of operation If Emergency Stop is locked...

Page 37: ...ntrol Parameter enable or disable Air discharge temperature setpoint if Air Discharge Temperature Control Parameter enable or enable lock Reload Unload pressure if enabled Other actions and signals have no effect in this status 4 4 16 Process Info status Two key access Depending on the setting of the Infobutton parameter the operator has access to the Process Info status by pressing a single named...

Page 38: ... lamp and horn at the back of the unit When starting up the unit and also when a shutdown occurs the alarm lamps and the horn will be activated But when a warning occurs only the lamps will be activated Check the air filter service indicator If the yellow signal shows in the window of the indicator see section 5 4 3 clean or replace the filter elements Check the air outlet temperature of the MP co...

Page 39: ... valve dust ejector Empty Empty Empty Empty Empty Empty Empty Air filter elements 1 Clean Replace Replace Replace Replace Replace Air filter safety cartridge Replace Replace Replace Replace Gear casing breather pot Clean Silencers glasswool and insert Replace every 2 years Primary fuel filters water separators Drain Replace Replace Replace Replace Replace Replace Secondary fuel filters Replace Rep...

Page 40: ... Oil specifications PAROIL from Atlas Copco is the ONLY oil tested and approved for use in all engines built into Atlas Copco compressors and generators Extensive laboratory and field endurance tests on Atlas Copco equipment have proven PAROIL to match all lubrication demands in varied conditions It meets stringent quality control specifications to ensure your equipment will run smoothly and relia...

Page 41: ...immediately displayed on the screen of the User Interface but is held back for the duration of the Engine Oil Level Warning Time When the warning is generated the oil level maintainer valve is opened Oil flows from the oil tank into the oil sump of the engine and into the small oil tank The warning condition will disappear The oil level rises until the oil reaches the full level Then the oil level...

Page 42: ...ed at the left hand side under the unit Catch the oil in a drain pan Screw out the filler plug to speed up draining Close the drain cock and tighten the plugs after draining Loosen the bypass plug 2 bypass to the oil sump to allow the oil in the oil filter 1 to be drained Remove the oil filter e g by means of the handle of a spanner in the slot at the top Clean the filter seat on the manifold see ...

Page 43: ...rd surface Then blow dry air up and down the pleats in the reverse direction of normal flow subsequently blow up and down the pleats on both sides of the element The air pressure may not exceed 5 bar 73 psi and a reasonable distance must be maintained between the hose nozzle and the pleats If the contaminant is oily soak the element for 10 minutes in luke warm water in which a non foaming detergen...

Page 44: ... glycol EG coolant water Freeze boilover protection is determined by glycol concentration 5 5 3 Coolant change Consult the Engine Operation Manual and section 5 5 2 for coolant specifications To drain coolant from system remove drain plugs Drain plugs are located at the right and left hand side under the unit and open the drain cocks 1 Use a proper drain pan Before filling the system close the dra...

Page 45: ...inside of the fuel tanks use a high pressure purifier if necessary Spurt the sediment and water to the drain side of the tank 5 7 Cleaning coolers Keep all coolers clean to maintain the cooling efficiency The fan side surface of the radiator intercooler aftercooler 1 and oil cooler is accessible by opening the service doors The CAC fuel cooler and aftercooler 2 are located at the rear end of the u...

Page 46: ...ne fan To check the V belt tension measure the belt frequency Use tensioning tool 2913 0022 00 Measure the belt frequency midway between the two pulleys 1 and 2 shown with the arrows Correct the V belt tension by loosening the four fixing bolts 2 3 on both sides of bearing housing Turn the adjusting screw 1 clockwise to increase V belt tension or counter clockwise to decrease V belt tension When t...

Page 47: ...Failure Engine Oil Pressure Sensor Failure Engine Fuel Pressure Sensor Failure Engine Coolant Level Low Engine Coolant Temperature Too High Engine Air Inlet Temperature High Engine Oil Pressure Too Low Turbo Boost Pressure High Engine Fuel Pressure Too Low Engine Injector X Failure Fuel Temperature Too High Engine RPM Sensor Failure Fuel level shutdown Engine oil level shutdown switch Engine oil l...

Page 48: ...acity in Ah divided by 20 gives safe charging current in Amp To keep a battery charged use the unit s battery charger Do not use this battery charger to charge an empty battery 5 12 4 Maintaining the battery voltage To maintain the battery voltage use the unit s automatic battery charger Battery charger EEC AUS 240 VAC 24 VDC 100 VA Battery charger USA 120 VAC 24 VDC 100 VA When power is supplied ...

Page 49: ...articles Stop the unit and reinstall the plug 5 16 Water separator The water separator in the back of the unit filters water condensate out of the compressed air before the air is discharged through the outlet valves Water condensate from the water separator is drained through a nipple in the bottom of the frame Connect a drain hose to the nipple and make sure that the condensate is properly dispo...

Page 50: ...lem solving chart The chart helps to solve mechanical and electrical problems It is assumed that the engine is in good condition and that there is adequate fuel flow to the filter and injection equipment Make sure that the wires are not damaged and that they are clamped tight to their terminals 6 2 Battery and alternator precautions Never reverse the polarity of the battery or the alternator Never...

Page 51: ...embly dismantle and inspect Replace parts where necessary Air leaks in regulating system Same action as above Loading solenoid valve out of order Check loading solenoid valve and electric wiring Replace valve if necessary Compressor capacity or pressure below normal Air consumption exceeds capacity of compressor Check equipment connected Choked air filter element Remove and inspect air filter elem...

Page 52: ...n them Oil cooler clogged externally Clean oil cooler Oil cooler clogged internally Consult Atlas Copco Compressor oil filter clogged Replace oil filter Compressor oil level too low Before checking compressor oil level wait approx 10 minutes after unit has stopped Add correct oil if necessary Never overfill Fan blade broken or fan drive defective Check and correct if necessary Working pressure too...

Page 53: ...e or pressure sensor missing or malfunctioning Check via the User Interface display and replace sensor After working for some time the unit keeps shutting down Restriction in fuel supply to engine Check fuel lines and fuel filters Air leak in fuel suction line or fuel filters Check suction side of electric fuel pump and fuel filters for air leaks Compressor oil pressure too low See problem Compres...

Page 54: ... Aftercooler clogged internally Consult Atlas Copco MP compressor element not in order Have MP compressor element inspected by Atlas Copco MP silencer and or check valve give restriction Check and take corrective action Symptom Possible cause Corrective action ...

Page 55: ... opening pressure EEC type 15 bar e USA AUS type 220 psi Relief valves opening pressure 3 7 bar e Compressor type PTS 916 Cd Designation Unit Value Reference conditions Absolute inlet pressure bar e 1 Relative air humidity 0 Air inlet temperature C 20 Normal effective working pressure bar e 6 9 9 3 10 3 The inlet conditions are specified at the air inlet grating outside the canopy Limitations Mini...

Page 56: ...ompression 4 With filter change 1 bar 14 504 psi 1 g 0 035 oz 1 kg 2 205 lb 1 km h 0 621 mile h 1 kW 1 341 hp UK and US 1 l 0 264 US gal 1 l 0 220 lmp gal UK 1 l 0 035 cu ft 1 m 3 281 ft 1 mm 0 039 in 1 m min 35 315 cfm 1 mbar 0 401 in wc 1 N 0 225 lbf 1 Nm 0 738 lbf ft t F 32 1 8 x t C t C t F 32 1 8 1 Company code 2 Product code 3 Unit serial number 4 Name of manufacturer 5 EEC or national type ...

Page 57: ...Preliminary 57 Circuit diagrams ...

Page 58: ...7 9 9 5 7 4 5 4 2 2 7 1 1 86 85 310 305 118 113 111 121 213 223 209 208 224 203 207 212 201 122 220 131 204 219 210 217 216 211 215 221 205 214 218 312 309 304 303 302 315 129 136 126 120 130 308 313 324 320 321 323 301 307 318 319 311 314 128 22 22 26 27M 27M 27M 27 26 72 52 42 70 50 40 71 51 41 73 53 43 78 58 79 59 60 80 61 81 77 82 57 62 83 63 87 30 J1 P1 67 J1 P1 11 1002 1003 85 86 J1 P1 8 100...

Page 59: ...Priming Pump PT1 Pressure Sensor Air Discharge Pressure PT2 Pressure Sensor Compressor Intercooler Pressure 1 PT3 Pressure Sensor Compressor Intercooler Pressure 2 PT4 Pressure Sensor Compressor Oil Pressure S1 Battery Switch S2 Emergency Stop 2 S3 Emergency Stop 3 S4 Electrical Priming Pump Switch S5 External Fuel Supply S6 Internal Lights On Off Switch TT1 Temperature Sensor Compressor Oil Tempe...

Page 60: ... 7781 01 1604 0068 01 Blue Red 12 11 B A 9 8 A1 B1 228 225 227 229 331 208 B2 B2 30 81 110 209 45 47 B11 239 237 97 B1 98 AB1 90 AB1 88 A1 92 100 B1 B1 27 70 B2 B2 B1 B1 63 5 60 3 16 15 A11 A1 A21 A2 29 1 62 4 91 207 A1 A1 A2 A2 26 69 29 80 UI 71 72 73 74 R1 R2 Coolant heater engine 240 VAC 1000 W R3 Oil heater compressor 240 VAC 500 W S1 3 Temperature switch Fixed setting Opens at 26 6 C 37 7 C 8...

Page 61: ...04 7781 01 1604 0075 01 Blue Red 15 14 B A 12 11 A2 B2 9 8 A1 B1 228 225 227 229 331 208 B2 B2 30 81 110 209 45 47 B11 239 237 97 B1 98 AB1 90 AB1 88 A1 92 100 B1 B1 27 70 B2 B2 B1 B1 63 5 60 3 20 19 A11 A1 A21 A2 29 1 62 4 91 207 A1 A1 A2 A2 26 69 29 80 UI 71 72 73 74 R1 R2 Coolant heater engine 120 VAC 1000 W R3 Oil heater compressor 120 VAC 500 W S1 3 Temperature switch Fixed setting Opens at 2...

Page 62: ...OMP OIL pHP IC t AMB p DISCH HORN OILER VALVE INTERNAL LIGHT 1 BATTERY SWITCH CONTINUOUS GROUND FOR INTERNAL LIGHTS ENGINE OIL LEVEL SWITCHES RELAY AND CIRCUIT BREAKER ENGINE HEATER SD W OVER FULL C C M ALT B D D START ENGINESTARTER RELAY PRIMING PUMP ELECTRICAL ENGINE HEATER TEMP SWITCH MOTOR ECM REFINERY EQUIPMENT COMP HEATER t SW THIS WIRE IS PLACED BENEATH THE ELEMENT CAT LEVEL SW COMP OIL HEA...

Page 63: ...8 15 14 13 12 11 10 9 7 6 5 4 3 2 1 76 75 74 72 71 70 69 73 68 67 66 65 64 63 61 51 52 53 60 58 TO PAGE 2 16 14 12 9 10 8 6 5 4 3 2 1 12 10 8 19 17 15 13 11 9 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 See note 1 250 Cavity 82 PE 18 19 26 24 19B 24M 77 57 20 30 21 83 63 9 4 5 62 B2 A2 28 22 See note 2 150 2 1 See note 9 2 1 2 1 2 1...

Page 64: ...26 Cavity first digit is connector number 211 210 209 208 207 218 205 204 203 201 324 323 321 320 319 318 315 314 313 312 310 309 308 307 304 306 301 224 223 214 221 220 219 217 216 215 213 212 302 303 439 28 27M 9 21 19 1 10 2 19 27M 7 5 4 27M 51 52 83 78 82 81 80 60 59 72 50 79 61 42 71 70 63 58 62 41 40 30 36 18 18 43 34 37 57 73 77 53 35 See note 11 See note 12 See note 13 CONTROLLER 2 1 3 2 1...

Page 65: ...50 16 19 See note 40 900 1005 C A B 1000 See note 21 800 150 COOLANT LEVEL EMERGENCY STOP FLASHER LIGHT See note 19 305 307 306 304 902 901 308 301 300 TO PAGE 2 50 3 2 1 1 2 Splice in this area See note 14 19 7 BLOW OFF VALVE 2200 1400 1700 300 1800 50 50 27 26 1006 1004 4 19 ...

Page 66: ...e 6 See note 6 See note 6 See note 17 See note 2 See note 15 See note 17 See note 6 See note 15 Splice See note 15 See note 6 See note 6 Splice Splice Splice Black Black Black Green Black Green Black AWG 16 2 5 2 5 AWG 16 2 5 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 2 5 2 5 AWG 16 B2 B2 A2 238 46 230 112 229 226 227 239 45 47 225 237 30 29 231 220 228 210 109 219 Orange 1 28 Orange 1 28 Se...

Page 67: ...parately insulated Power supply plug shall be removed Residual insulation from wire separation on wire ends shall be removed before splicing Note 16 Connector Packard 1530 0027 Terminals Packard 1207 7412 Wire seals Packard 1201 5323 Sec lock Packard 1530 0014 Note 17 Connector with 6 feet 16 3 cord attached Delivered with KIM HOTSTART glowplugs nrs TF101 000 WOC or TF102 000 WOC Middle wire groun...

Page 68: ...A1 49 87 2 1 1 2 5 1 2 8 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 31 32 34 35 36 38 39 40 41 42 43 44 48 56 57 58 46 47 33 51 52 53 66 83 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 75 81 80 H G F E D C B A 67 68 1 2 2 1 78 79 82 62 18 30 19B 22 9 10 19B B2 B2 A2 28 22 28 29 4 3 6 72 71 24VDC 99 supply 28 2 1 ground signal 4 3 2 1 63 83 Male 3 2 1 84 24 77 86 85 19B 24M 76 19B See not...

Page 69: ...ith wire Both ends of wirde run at least 200mm into harness Blue 1 19 See note 12 107 27 SEE NOTE 1 1000 1 ORANGE ORANGE 49 50 SEE NOTE 1 SEE NOTE 1 24 SEE NOTE 1 1001 1 105 104 106 103 102 101 See Note 12 1 5 Red 24M 28 1 ORANGE SEE NOTE 12 Splice Splice 1 Grey 21 See Note 12 See Note 12 1 Grey 20 1 Grey 20 1 Grey 21 48 SEE NOTE 1 28 1 ORANGE 25 SEE NOTE 1 28 1 ORANGE 99 SEE NOTE 11 28 1 ORANGE 1...

Page 70: ... HD N 36 18 8 SN 059 Terminals Deutsch 0462 203 12141 TERMINAL END A WIRE TERMINAL END B NR TERMINAL NR MM2 COLOUR NR TERMINAL 1 SEE DRAWING AREA A1 1 5 BLACK 15 SPLICE 11 END SOCKET A 1 BLACK 4 SEE DRAWING AREA A2 2 5 BLACK 8 END SOCKET A 2 5 BLACK 3 SEE DRAWING AREA B1 1 5 BLACK 16 SPLICE 12 END SOCKET B 1 BLACK 5 SEE DRAWING AREA B2 2 5 BLACK 9 END SOCKET B 2 5 BLACK 2 SEE DRAWING AREA PE 2 5 G...

Page 71: ...RMINAL END A WIRE TERMINAL END B NR TERMINAL NR MM2 COLOUR NR TERMINAL 1 SEE DRAWING AREA A1 1 5 BROWN 19 SPLICE 8 END SOCKET A1 2 5 BROWN AMP 340701 0 14 END SOCKET A1 1 BROWN 3 SEE DRAWING AREA B1 1 5 BROWN 20 SPLICE 9 END SOCKET B1 2 5 BROWN AMP 340701 0 15 END SOCKET B1 1 BROWN 4 SEE DRAWING AREA A2 2 5 BLACK 11 END SOCKET 5 SEE DRAWING AREA B2 2 5 BLACK 12 END SOCKET 2 SEE DRAWING AREA PE 2 5...

Page 72: ......

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Page 74: ...Printed in Belgium 07 2007 Preliminary www atlascopco com ...

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