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LSV39 SA12-125

EN

Operation

© Atlas Copco Industrial Technique AB - 9839 0621 01

11

Operation

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic guidelines and see if you can
identify areas for improvement in posture, component placement, or work environment.

Take frequent breaks and change work positions frequently.

Adapt the workstation area to your needs and the work task.

Adjust for convenient reach range by determining where parts or tools should be located to avoid
static load.

Use workstation equipment such as tables and chairs appropriate for the work task.

Avoid work positions above shoulder level or with static holding during assembly operations.

When working above shoulder level, reduce the load on the static muscles by reducing the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.

Make sure to take frequent breaks.

Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.

Adjust for convenient field of vision by minimizing movement of the eyes and head during the work
task.

Use the appropriate lighting for the work task.

Select the appropriate tool for the work task.

Use ear protection equipment in noisy environments.

Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.

Minimize exposure to reaction forces.

When cutting:

A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to
use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.

When drilling:

The drill might stall when the drill bit breaks through. Makes sure you use support handles if the
stall torque is too high. The safety standard ISO11148 part 3 recommends using something to ab-
sorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces
depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength
and posture and use a torque arm or reaction bar if the torque is too high.

Use dust extraction system or mouth protection mask in dusty environments.

Configuration Instructions

Wheel configuration options

WARNING Risk of injury

Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not
in use, before changing accessories or when making repairs.

Always wear protective gloves when changing accessories or when making repairs.

The table below shows the configuration options for different wheel types with applicable attachment parts
in the following order:
Grinding wheel (Type 27), Cutting off wheel (Type 41), Wheel brush, Pad

Summary of Contents for 8423013301

Page 1: ...Valid to Serial No A2409999 Product Instructions LSV39 SA12 125 12000 r min 12000 rpm 8423013301 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference ...

Page 2: ...EN LSV39 SA12 125 2 Atlas Copco Industrial Technique AB 9839 0621 01 A 8 Nm 5 9 ftlb B L 900 mm 35 Turbo 13 C Ø13 mm 1 2 D 6 3 bar 90 psig E 12000 r m F 15 Nm 11 1 ftlb G 5 Nm 3 7 ftlb H M14 ...

Page 3: ...ations 8 Installation 9 Installation Requirements 9 Air Quality 9 Air Lubrication Guide 9 Compressed Air Connection 9 Installation Instructions 9 Visual inspection tools and accessories 9 Visual inspection air installation 10 Installation overview 10 Installation of Vibrating Tools 10 Operation 11 Ergonomic guidelines 11 Configuration Instructions 11 Wheel configuration options 11 Adjusting the wh...

Page 4: ...ustrial Technique AB 9839 0621 01 Lubrication Instructions 16 Rust protection and cleaning 16 Lubrication guide 16 Troubleshooting 17 Troubleshooting 17 Recycling 19 Environmental Regulations 19 Recycling information 19 ...

Page 5: ...s not related to personal injury Warranty Product warranty will expire 12 months after the product is first taken into use but will in any case ex pire at the latest 13 months after delivery Normal wear and tear on parts is not included within the warranty Normal wear and tear is that which requires a part change or other adjustment overhaul during standard tools maintenance typical for that perio...

Page 6: ...Sheets MSDS SDS The Safety Data Sheets describe the chemical products sold by Atlas Copco Please consult the Atlas Copco website for more information www atlascopco com sds Installation of Vibrating Tools We recommend using a minimum length of 300 mm 12 of flexible hose for compressed air between a vi brating tool and the quick action coupling Country of Origin For the Country of Origin please ref...

Page 7: ...rvals If it is in heavy duty service or not running properly it should be taken out of service more often To increase life length of gears change grease and replace bearings and sealings more often After a maximum of 1000 hours the angle gear grease shall be changed If the grease are not changed in time other angle gear and motor parts might get damaged For correct lubrication properties use Rhenu...

Page 8: ...d other com ponents Do not smoke when servicing this product PTFE particles must not come in contact with open fire glow or heat Motor components must be washed with cleaning fluid and not blown clear with an air line Wash your hands before starting any other activity Service Recommendations Preventive maintenance is recommended at regular intervals See the detailed information on preventive maint...

Page 9: ...benefit from a small quantity of oil supplied from a lu bricator Air Lubrication Guide Brand Air lubrication Atlas Copco Optimizer 1 liter 9090 0000 04 Q8 Chopin 46 Shell Shell Air Tool Oil S2 A 320 Compressed Air Connection WARNING Risk of severe injury Air under pressure can cause injury Always shut off the air supply when not in use or before any adjustments Drain the hose of air pressure and d...

Page 10: ...the air installation visually from the supply point to the tool before use Hose Couplings System pressure Air filter Look for any damage that can compromise the safety of the tool Installation overview Legend to page 2 A Recommended torque B Hose length C Hose diameter D Max working air pressure E Max free speed F Recommended torque G Recommended torque H Spindle thread Installation of Vibrating T...

Page 11: ...h quality inserted tools or consumables to minimize exposure to excessive levels of vibration Minimize exposure to reaction forces When cutting A cut off wheel can get stuck if the wheel is either bent or if it is not guided properly Make sure to use the correct flanges for cut off wheels and avoid bending the wheel during cut off operation When drilling The drill might stall when the drill bit br...

Page 12: ...ions 1 Pull and hold the wheel guard lock button 2 Turn the wheel guard in a suitable position Position the wheel guard between yourself and the grind ing wheel WARNING Risk of injury Make sure that the wheel guard is put in a suitable position before operating the tool 3 Release the wheel guard lock button and make sure that the wheel guard is safely attached Fitting of support handle WARNING Ris...

Page 13: ...of the tool after ser vice This check should be done with the grinding equipment detached The free speed must not be more than the rated speed marked on the tool Operating the tool DANGER Risk of Injury There is a risk of injury if the tool is used without the wheel guard Always use the tool with the recommended wheel guard Make sure that the wheel guard is positioned correctly and not damaged ...

Page 14: ...eater than or equal to the speed marked on the tool Make sure that the speed of the tool is not more than the speed marked on the tool When working with the tool always hold the tool with two hands and in such a way that both hands are kept away from the machining point Make sure you always have a secure footing when working with the tool Always operate the tool in the recommended working directio...

Page 15: ...low these general guide lines Clean appropriate parts accurately Replace any defective or worn parts Overhaul The tool should be examined regularly at six month intervals If it is in heavy duty service or not running properly it should be taken out of service more often To increase life length of gears change grease and replace bearings and sealings more often After a maximum of 1000 hours the ang...

Page 16: ...tandstills always protect your tool by adding a few drops of oil into the air inlet Run the tool for 5 10 seconds and absorb any access oil at the air outlet in a cloth NOTICE Do not try to clear the air path using sharp tools The air inlet is equipped with a strainer If this is punctured foreign objects may harm the valves resulting in overspeed Lubrication guide Grease for general purpose BP Ene...

Page 17: ...and pipes Do a check of air hoses and air pipes Too small inner diameter of air con nections Do a check of air connections Blocked air supply filters Clean or replace filters Air filter in tool air inlet blocked Clean air filter carefully Too humid air high dew point Do a check of the compressor Worn throttle valve Worn governor Worn vanes Too hot angle gear Too much or too little grease in gear b...

Page 18: ...security meachanism Replace lever Damaged throttle valve Vibrations Worn or damaged grinding wheel Replace wheel Autobalancer not working properly Replace autobalancer Damaged spindle Worn or damaged flange washers Replace flange washers Too high idle speed Governor Too high air pressure Do a check of air pressure Abnormal or high sound Resonance from exhaust Restart tool rapidly and slowly until ...

Page 19: ... the product and recycle the components in accordance with local legislation Batteries shall be taken care of by your national battery recovery organization Recycling information Position Part Recycle as 1 Housing Metal Aluminium 2 Insulation sleeve Plastics Other TPU 3 Vane motor Metal Steel 4 Spindle complete Metal Steel 5 Wheel guard Metal Steel 6 End cover Metal Steel 7 Screws Metal Steel ...

Page 20: ... 0621 01 Position Part Recycle as 8 Autobalancer Metal Steel 9 Bushing Metal Brass 10 Inlet Metal Steel 11 Lever complete Metal Steel 12 Adapter Metal Steel The vanes in the product contains PTFE the normal health and safety recommendations concerning PTFE must be observed ...

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Page 24: ...authorized use or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability Out of respect to wildlife and nature our technical literature is printed on environmentally friendly...

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