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16

Installation instructions "1552 - EN"

Adjustment

Recommendations for measuring combustion

Fine tune the burner so that it meets the existing local regulations.

It is important that the flow of combustion products between the chimney and the furnace nozzle is sealed in order to avoid
measurement errors.
In order to measure combustion: Keep to the burner's operating times:
• 10 min operation (Boiler at temperature).
• 20 min operation (Cold boiler).

After assembling and setting the burner:
• Check the soot index.
• Check the smoke gas emission values.

Keep to the advised settings to avoid having flame surveillance problems at low powers

Recommendations for adjusting the recirculation slot

The recirculation gas proportion is based on the recirculation slot. This gas proportion directly affects the NOx rate.
The larger the recirculation slot, the lower the NOx rate. However, flame stability decreases. The recirculation slot
must be set to obtain the lowest possible NOx rate with good flame stability.

1 Recommended Settings 

(1)

 Ring   from 1 mm

In grey: factory setting

Burner

Burner 

power 

(kW)

Filler

(USG)

Fuel oil 

pressure

(bar)

Head 

pressure 

(mbar)

Air valve 

setting 

indication

Recirculatio

n slot (mm)

Position 

of the 

head - 

Distributi

on bar 

(Indicativ
e setting)

Number of 

rings 

4

(1)

Side

3

(mm)

CO

2

(%)

ATL F10E2-1.28

23

Danfoss

0.55 - 80°S

10

6.5

15

2

8

2

2.5

12.5

25

Danfoss

0.55 - 80°S

12

7.8

45

2

8

2

2.5

12.5

28

Danfoss

0.55 - 80°S

14

8.6

110

2

8

2

2.5

12.5

ATL F10E2-1.33

28

Danfoss

0.55 - 80°S

14

6.7

90

2

5

4

2

13

30

Fluidics

0.65 - 60°SF

12

7.5

120

2

5

4

2

13

Summary of Contents for ATL F10E2-1.28 CRVBB

Page 1: ...105579 ATL F10E2 1 33 PRVFFBB Type 105581 for alféa hybrid duo 01081 Installation instructions Intended for the qualified professional To be kept by the user for consultation at a later date 400000612 D www atlantic fr www atlanticbelgium be Document 1552 4 02 2013 FR NL EN DE ...

Page 2: ...ibuted in accordance with the regulations and requirements in european directives and with the regulations and requirements defined in the Royal Decree dated 17 07 2009 Product type Fuel oil burner Models ATL F10E2 1 Applied standards Royal Decree dated 17 07 2009 BImSchV 2010 Fire protection VKF Air protection LRV 92 Standard EN 267 2004 108 EC Electromagnetic Compatibility Directive Reference St...

Page 3: ... 11 1 Maintenance 13 2 Checking the flame detection cell IRD 1010 13 3 Nozzle selection 14 4 Fuel oil nozzle assembly 14 5 Check the position of the combustion head and the ignition electrodes 14 6 Positioning the mechanism 15 7 Fuel and electrical connections 15 Adjustment 16 1 Recommended Settings 16 2 Setting the burner 17 Checking and maintenance 18 Electrical diagram 19 Operating incidents 20...

Page 4: ... to the user the installation engineer shall draw particular attention to the actions that the user is authorised to carry out when the burner is on safety for commissioning the system and to the actions and modifications that may only be undertaken by qualified personnel Please refer to User Instructions supplied with this document The user must ensure that only a qualified professional has maint...

Page 5: ...he parts is located for optimal maintenance Flame surveillance is carried out by an infra red cell Ignition is by electronic transformer The nozzle line is reheated Envisaged use ATL F10E2 1 range burners are designed to specifically operate with hot water furnaces for heating premises and domestic hot water Fuel standard fuel oil and low sulphur fuel oil max viscosity 6 mm s at 20 C 2 Dimensions ...

Page 6: ...dard mbar Fire box counter pressure Burners ATL F10E2 1 28 ATL F10E2 1 33 Operation 1 stage 1 stage Nominal output kW 1 21 28 27 33 Fuel flow Kg h 2 1 8 2 4 2 3 2 8 Power consumption W 210 210 Nominal power of the motor W 90 90 Sound level at 1 m dBA 63 63 Net weight kg 12 12 Gross weight kg 14 14 ATL F10E2 1 28 CRVBB ATL F10E2 1 28 PRVBB ATL F10E2 1 33 PRVFFBB 1 5 01084 1 0 0 8 0 6 0 4 0 2 0 15 2...

Page 7: ...enclosure 5 Recirculation slot adjustment screw 17 Fuel supply pipes 6 Ignition transformer 18 Air inlet 7 Part plate 19 Ignition electrode 8 Flame tube 20 Filler 9 Intermediate tube 21 air nozzle 10 Recirculation slot 22 Combustion head 11 Head air pressure measurement point 23 Filling line 12 Flame detection cell Infrared cell 24 Pre heater 01085 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 21 2...

Page 8: ...al characteristics Combustion head 1 Solenoid valve 2 Manometer measurement socket Pressure 3 Nozzle output 4 Fuel return Dual tube single tube conversion 5 Fuel aspiration 6 Fuel filter 7 Vacuum gauge measurement socket Depression 8 Pressure pump setting screw from 9 bars to 15 bars Fuel pump SUNTEC AS 47 Ambient temperature under the cover 50 C Manufacturer s pressure margin 7 15 bar Max depress...

Page 9: ...el heater connection 2 Flame detection cell connection 3 Reset button 4 Motor connection 5 Electro valve connection 6 7 pole connector Burner to furnace connector 7 Green LED Ignited Burner on Off Burner off 8 Transformer connection 9 Earth connection to the parts plate 00302 1 2 3 4 5 6 7 8 9 ...

Page 10: ... a safety device which must not be opened Information on the operation of the command and safety box BB LEV P If the burner is safe Steady red light Press the reset button on the command and safety box for 1 second s to restart the burner Pressing the button for 3 s will shut down the burner F Flame detection Z Ignition M Burner motor FT Unblocking the fuel heater V Solenoid valve OV Fuel pre heat...

Page 11: ...erly connected The connection cables supplied are certified under DIN 4791 Recommendations for fuel connection The burner is supplied with dual tube fuel connection an aspiration pipe and another for the return to the tank A filter mesh less than 80 μm must be located on the fuel oil aspiration to prevent the nozzle from becoming blocked For burners set for a power lower than 25 kW use a fuel filt...

Page 12: ... pump This optimises pump operation and reduces oil flow when the burner is off Optimises the oil pulverisation nozzle Reduces oil filter fouling The oil quality is more stable No oil return to the tank Enables the use of smaller pipe sections Intake only of the quantity of oil required The use of the single tube system at low output is currently quite commonplace See trade press regarding the sin...

Page 13: ...ate from the housing Position the parts plate on the housing screws Avoid any mechanical force on the turbine Do not use the turbine as a support point in order to stop it from turning 2 Checking the flame detection cell IRD 1010 Align the flame detection cell with the combustion head mirror Untighten screw Turn the combustion head to align the flame detection cell 1 and the mirror 2 Tighten screw...

Page 14: ...ts performance Replace it if necessary Tighten the nozzle 5 Check the position of the combustion head and the ignition electrodes Check the sides indicated below Adjusting the mark 3 using one or more 4 1 mm thick rings Place the ignition cable around the nozzle line Connect the ignition electrode cables Be careful not to mask the flame detector to avoid any problems with flame checking Placing th...

Page 15: ...crews Tighten the 4 quick tightening screws 7 Fuel and electrical connections Attach the fuel oil flexible pipes onto their fixing flange Connect the burner pipes to the fuel installation Position and clip on the electric cable onto the parts plate as shown in the diagram Plug in the electricity connection 1 Fuel filter For safety reasons do not connect the fuel until start up 0 5 0 8 5 a 3 5 5 3 ...

Page 16: ...culation slot The recirculation gas proportion is based on the recirculation slot This gas proportion directly affects the NOx rate The larger the recirculation slot the lower the NOx rate However flame stability decreases The recirculation slot must be set to obtain the lowest possible NOx rate with good flame stability 1 Recommended Settings 1 Ring from 1 mm In grey factory setting Burner Burner...

Page 17: ... Start the burner Adjust the fuel oil pressure Measure the vacuum do not exceed 0 35 bar Adjust the air pressure with the air shutter Check the pressure in the head Measure the combustion Reset the adjustments to set the required CO2 Turn the flame detection cell potentiometer until the diode 1 lights up Turn back 2 settings so that the 2 diodes are lit If the diode 1 doesn t light up turn the pot...

Page 18: ...rating Take out the flame detection cell and obscure it Start again at the end of the safety period the control board must be placed on safety mode The burner ignites with the flame detector cell lit The control device must be on safety mode after approximately 15 secs preventilation The burner will stop 1 Turn off the main heating installation switch and disconnect the burner from the electrical ...

Page 19: ...agram Earth according to local regulations A1 Command and safety box B4 Hour run meter Stage1 B1 Flame detector L1 Electricity supply E1 Reheat fuel oil T1 T2 Boiler thermostat S3 Burner fault T11 Ignition transformer M1 Motor Y1 Fuel oil electrovalve ...

Page 20: ...nection fault Check the connections Ignition electrodes insulation defective Replace the electrodes Ignition electrode cables defective Replace ignition cables Transformer defective Replace the ignition transformer The command box is placed on safety Dirty flame detection cell Clean the cell Incorrectly set flame detection cell Adjust the cell The flame is lost Correct burner setting Flame detecti...

Page 21: ...21 Installation instructions 1552 EN Spare parts ATL F10E2 1 To order a spare part quote the reference number next to the part required 01087 ...

Page 22: ...Fuel pump filter for Danfoss pump 132148 11 High voltage cables 109741 13 Ignition electrode 124489 14 Heated nozzle line FPHB5 174680 ATL F10E2 1 33 Heated nozzle line FPHB3 174677 ATL F10E2 1 28 15 Nozzle Danfoss 0 55 80 S 199079 16 Intermediate tube Tile clip 135250 20 Flame tube Hole 5 mm 135253 ATL F10E2 1 33 Flame tube 135248 ATL F10E2 1 28 22 Combustion head MB827 22 178580 ATL F10E2 1 33 C...

Page 23: ...23 Installation instructions 1552 EN ...

Page 24: ...pecific processing circuit for this type of product is in place in the countries of the European Union Norway Iceland and Liechtenstein Do not attempt to dismantle this product yourself this may have harmful effects on your health and on the environment The reprocessing of refrigerant fluid oil and other parts must be done by a qualified installation engineer pursuant to prevailing local and natio...

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