ATL Auto Wash 365 Manual Download Page 2

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| Auto Wash 365 Manual | v1.1

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Innovation In and Out of Parlour

Index

Manual Version...........................................................................................................

About the Auto Wash 365................................................................................................

Installing the Auto Wash 365,..........................................................................................

Good Practice During the Installation...............................................................................

Auto Wash 365 Control PCB Wiring Connections.................................................................

Auto Wash 365 Input/Output PCB Wiring Connections.........................................................

Auto Wash Pump Box 800 Connections - Internal Hot and Cold Water Valves..........................

Auto Wash 365 Layout Diagram....................................................................................

Connecting the Auto Wash 365 to Vacuum Pumps..............................................................

Connecting the Auto Wash 365 to the optional milk line lockout proximity sensor......................

Setting Up the Auto Wash 365.......................................................................................

The Keypad...............................................................................................................

The Display................................................................................................................

Entering Setup............................................................................................................

The Key Buzzer Setting.................................................................................................

Setting the Time..........................................................................................................

Setting the Date..........................................................................................................

Editing Programs - See Page 31.......................................................................................

Editing Tasks - See Page 34............................................................................................

Setting the Wash Trough Lock Out...................................................................................

Setting the Milk Tank Lock Out........................................................................................

Setting the Vacuum Pump Type......................................................................................

Calibration the Peristaltic Pumps - See Page 36...................................................................

Test Displays Diagnostic................................................................................................

Test Keyboard Diagnostic..............................................................................................

Input/Output (I/O) Printed Circuit Board (PCB) Diagnostics.................................................

Input/Output (I/O) Printed Circuit Board (PCB) Test Routines...............................................

Control Printed Circuit Board (PCB) Serial Number..............................................................

Control Printed Circuit Board (PCB) Software Version..........................................................

Restore Factory Settings...............................................................................................

Exit Setup..................................................................................................................

Editing Programs.........................................................................................................

Summary of Contents for Auto Wash 365

Page 1: ...ATL Agricultural Technology Limited June 2019 Auto Wash 365 Manual Version 1 1 Date June 2019 Part Number 39 5715 Innovation In and Out of Parlour...

Page 2: ...line lockout proximity sensor 16 Setting Up the Auto Wash 365 17 The Keypad 17 The Display 17 Entering Setup 18 The Key Buzzer Setting 18 Setting the Time 18 Setting the Date 19 Editing Programs See P...

Page 3: ...l Technology Limited June 2019 Innovation In and Out of Parlour Index Editing Tasks 35 Calibrating the Peristaltic Pumps 37 Milking Mode 38 Washing Mode 39 Info Function 41 Monthly Six Monthly Yearly...

Page 4: ...on In and Out of Parlour ATL Agricultural Technology Limited June 2019 Manual Versions Version 1 0 December 2015 FirstVersion of Manual Control v1 08 IO Board v1 08 Version 1 1 June 2019 Updatedmanual...

Page 5: ...rn line for diverting to drain or wash trough 12vDC output to turn milk pump on and off via relay contactor 12vDC output to turn air blast wash slugger control on and off via relay contactor 12vDC out...

Page 6: ...atlagri com E mail info atlagri com Innovation In and Out of Parlour Prog 1 Milk Shift Insert Delete Prog 2 Prog 3 Enter Setup Info Stop Reset Skip Pause Pre Milking Clear Back Milking Key Shift Funct...

Page 7: ...rol Unit and Pump Unit The Auto Wash 365 system consists of a control unit pump unit and power supply unit All of the units should be mounted on the wall to the side of the wash trough to avoid chemic...

Page 8: ...Supplies Output Voltages ATL power supply outputs are factory set and should not be adjusted 396 Watt 12vDC PSU 60 Watt 12vDC PSU Input 100 240vAC Input 100 240vAC Output Nominal 12vDC Output Nominal...

Page 9: ...S485 Cat5e Connection RS485 Cat5e Connection ve RS485 Power Data A Data B EOL Link Screen ve RS485 Power Unused Unused Unused Unused Unused Unused Unused Unused Unused Unused Cable Specification Red C...

Page 10: ...Valve ve Common Drain Water Valve ve Switched Output Divertor Valve ve Common Divertor Valve ve Switched Output Vac Pump 1 Start 12vDC ve Vac Pump 1 Start 12vDC ve Vac Pump 2 Start 12vDC ve Vac Pump...

Page 11: ...o Drain ve Switched Pulsation ve Common Pulsation ve Switched AirBlast ve Common AirBlast ve Switched Milk Pump ve Common Milk Pump ve Switched Wash Trough Level Input Ethernet Cat5e Parlour Processor...

Page 12: ...Control Red from 10 Way Cable Brown Blue from 10 Way Cable Red Black Black Red Orange from 10 Way Cable Pink from 10 Way Cable Brown from 10 Way Cable Purple from 10 Way Cable Grey from 10 Way Cable W...

Page 13: ...y Cable To Parlour Wash Line Hot Water IN Cold Water IN Wash Trough Pump Box 800 Hot Water OUT Cold Water OUT Vacuum IN 3 Way Valve Vacuum OUT To 3 Way Recirculation and Drain Valve From Milk Pump and...

Page 14: ...tarter Control Box Innovation In and Out of Parlour ATL Agricultural Technology Limited June 2019 Plantwasher Input Output Board 12 14 13 15 16 17 Wire connects to Vacuum Pump Starter Control Box Star...

Page 15: ...tarter Box Red yellow blue and green wires are from the Vacuum Pump Starter Control Box Warning Contactor Coil is 230v Innovation In and Out of Parlour ATL Agricultural Technology Limited June 2019 A...

Page 16: ...number 37 Signal Yellow 2 Connect into connection number 36 Connecting into the Proximity Sensor ve Brown Connect into connection number 1 ve Blue Connect into connection number 2 Signal Green Yellow...

Page 17: ...rog 1 Prog 2 Prog 3 Pre Milking Info Stop and Setup The keypad is constructed from a tough membrane overlaying individual key switches This is a proven reliable construction which will last for many y...

Page 18: ...ounds when the keys are pressed It is an ON OFF setting The factory default is OFF Press the Enter key to toggle between ON or OFF Press the Down Arrow key to move onto the time setting Setting the Ti...

Page 19: ...Press the Down Arrow key to move onto the time setting Setting the Date This sets the date on the control unit Press the Enter key to change the day of the month The display will now show SET DAY DD w...

Page 20: ...or Down Arrow keys to change Press the Enter key to save or press Shift Stop key to cancel If the Enter key is pressed the display will now show SET YEAR YY with YY being the month YY will flash Pres...

Page 21: ...o move onto the time setting Setting the Wash Trough Lock Out This sets whether the wash trough lock prevents a wash program starting if the wash line is not in the correct position i e not attached t...

Page 22: ...signal required for controlling the vacuum pumps ON OFF leaves the outputs on for the entire time they are running PULSED pulses the outputs sequentially and pulses the vac pump stop at the end of the...

Page 23: ...splay LEDs so faulty LEDs can be diagnosed Press the Enter key to go into the diagnostic routine Press the Shift Stop key to return to the setup menu Press the Down Arrow key to move onto the test key...

Page 24: ...he key is more than likely faulty The display below shows what happens if the Info key is pressed Press the Shift Stop key to return to the setup menu Press the Down Arrow key to move onto the input o...

Page 25: ...tic information The wash temperature screen will not display if there is an error with the temperature measurement chip If this occurs the screen below will display ATL Agricultural Technology Limited...

Page 26: ...to step onto the wash trough level measurement Press the Shift Stop key to return to the setup menu Press the Down Arrow key to move onto the input output printed circuit board pcb test diagnostic AT...

Page 27: ...ys to step through the different outputs Press the Enter key to toggle to output ON or OFF ATL Agricultural Technology Limited June 2019 Innovation In and Out of Parlour i o board test Enter Setup or...

Page 28: ...of Parlour milk pump 1 off Milk pump output air blast off Air blast wash slugger output pulsation off Pulsation output auto drain off Auto drain valve output output 1 off Spare output wash lk off Wash...

Page 29: ...rial number Control Printed Circuit Board PCB Serial Number This displays the control printed circuit board PCB serial number Press the Down Arrow key to move onto the control printed circuit board pc...

Page 30: ...y to skip or press the Enter key to confirm reset settings Press the Skip key to skip or press the Enter key to confirm reset programs Press the Skip key to skip or press the Enter key to confirm rese...

Page 31: ...user to exit the setup routine Press the Enter key to exit the setup menu Or press the Shift Stop key to return to exit the setup menu ATL Agricultural Technology Limited June 2019 Innovation In and...

Page 32: ...program Press the Milk key to toggle forwards through the step settings Press the Shift and Milk key to toggle backwards through the step settings The settings available for each step are as follows...

Page 33: ...2 000L Pump 1 delivers 2 00 litres of chemical and then go onto next step Pump Number 1 2 3 or 4 s01 wt 60 C Step will complete when wash trough temperature is greater than 60 C Can be less than or g...

Page 34: ...ress the Up or Down arrow keys to step up and down through the steps The final 2 steps Stop Block and Pause Block They have the same outputs available but are used when the Skip or Pause keys are pres...

Page 35: ...g wash program at 15 00 every Monday Enter Setup edit tasks 1 disabled Info Clear Task number 1 pre milking 1 time and day 1 start 15 00 1 days m HH hours MM minutes M Monday Press Enter to edit press...

Page 36: ...019 Editing Tasks Continued The days of the week are displayed in the position shown below The days the task is enabled are only visible when set ON Press the Shift Stop keys to return to the setup me...

Page 37: ...te Put the pipe from the selected peristaltic pump into a measuring beaker jug to collect the pumped chemical The measuring beaker jug should be chemical resistant Press the Info key to run the select...

Page 38: ...is pressed they all go into milking mode Press the Info key to access information on the Milking program See separate section Press the Stop key to finish milking and return to Idle mode Steps in the...

Page 39: ...el Wash Trough Temperature Time Remaining User Pressing Stop Key PRE so1 wtl 84cm Setting Waiting For WTL Wash Trough Level Wash Trough Level in Centimetres Pre Milking Back Prog 1 Insert Delete Prog...

Page 40: ...ext step in the Wash program or to acknowledge user stop Press the Shift and Milk keys to pause the current step in the Wash program Press the Info key to access information on the Washing program See...

Page 41: ...eports last milking length Washing Start Time Reports last washing start time Info Clear milk ST 06 36 48 HH hours SS seconds MM minutes Milking start time stamp in HH MM SS time format Milking Start...

Page 42: ...rts the highest temperature of the water in the wash trough during the last washing wash Ti 00 15 53 HH hours SS seconds MM minutes Washing length in HH MM SS time format Washing Length Time wash ti u...

Page 43: ...TL Agricultural Technology Limited June 2019 Info Function Continued Wash Trough Water Level Reports current wash trough level Press the Shift Stop keys to exit the info function wash level 118cm Wate...

Page 44: ...admit water causing the premature failure of the electronics and should be fixed as soon as possible Parlour Wash Down The Auto Wash 365 control enclosure is IP65 rated However no indirect or direct p...

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