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ATI 

Q46/84 Hydrogen Peroxide Monitor    

Part 6 – Configuration

 

 

 

36 

O&M Manual 
Rev-H (6/17) 

 
 

 

 

If Relay A Mode is set to Alarm Mode, 

AL

, then the following settings will 

appear in the Config Menu list automatically.  In this mode, two setpoints 
can be selected on the same relay, to create an alarm band.  Phase HI 
selection  causes  the  relay  to  energize  outside  of  the  band,  and  Phase 
LO causes the relay to energize inside of the band.  This feature enables 
one relay to be used as a control relay while the other is used as a HI-LO 
Alarm  relay  at  the  same  time.    Setpoint  A-LO  must  be  set  lower  than 
Setpoint  A-HI.    When  AL  mode  is  first  selected,  Setpoint  A-LO  is 
defaulted to 0. 

 

 

Figure 20 is a visual description of a typical alarm relay application. 

 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 

Figure 20 - Alarm Relay Example 

 

 

 

If Relay B Mode is set to 

CON

 (see 

Relay B Mode

, page 52), then Relay 

B will function identically to Relay A CON mode described earlier.  Relay 
B settings appear in the CONFIG menu list automatically. 

 
 

If Relay C Mode is set to 

CON

 (see 

Relay C Mode

), then Relay C will 

function identically to Relay A.  Relay C settings appear in the CONFIG 
menu list automatically 

 
 

If Relay D, E, or F  Mode is set to 

CON

 (see 

Relay D, E, F Modes

), then 

the Relay will function identically to Relay A.  Relay settings appear in 
the CONFIG menu list automatically. 

 
 

Setpoint  A-HI:  1.000 ppm 

Setpoint   A-LO:  .500 ppm 

Hyst 

A-HI:  0.050   

Hyst 

   A-LO:   .0.050 

Delay 

A-HI:  000 

 

Delay     A-LO:  000 

 

When value rises to 

 1.000 ppm, relay 

closes, until value falls back to < 0.950 ppm. 

Settings: 

When value falls to < 0.500 ppm, relay 
closes, until rises back to > 0.550 ppm. 

When value rises to 

 0.500 ppm, relay 

closes, until value falls back to < 0.450 ppm. 

When value falls to < 1.000 ppm, relay 
closes, until rises back to > 1.050 ppm. 

*Setpnt A-HI

 

*Hyst A-HI

 

*Delay A-HI

 

*Setpnt A-LO

 

*Hyst A-LO

 

*Delay A-LO

 

*B Setpoint 
*B Hysteresis

 

*B Delay

 

*B Phasing

 

}

}

1.000 ppm

0.950 ppm

0.550 ppm

0.500 ppm

PHASE: HI

ON

HYST - HI

HYST - LO

ON

X

X

OFF

}

}

1.050 ppm

1.000 ppm

0.500 ppm

0.450 ppm

PHASE: LO

OFF

HYST - HI

HYST - LO

OFF

X

X

ON

*C Setpoint 
*C Hysteresis

 

*C Delay

 

*C Phasing

 

*D,E,F Setpoint 
*D,E,F Hystere

 

*D,E,F Delay

 

*D,E,F Phasing

 

Summary of Contents for Q46/84

Page 1: ...ology Inc ATI UK Limited 6 Iron Bridge Drive Unit 1 2 Gatehead Business Park Collegeville PA 19426 Delph New Road Delph Phone 800 959 0299 Saddleworth OL3 5DE 610 917 0991 Phone 44 0 1457 873 318 Fax...

Page 2: ...2 Software 26 6 21 Software Navigation 27 6 22 Measure Menu MEASURE 29 6 23 Calibration Menu CAL 30 6 24 Configuration Menu CONFIG 30 6 25 Control Menu CONTROL 33 6 26 Diagnostics Menu DIAG 37 PART 7...

Page 3: ...WCELL DETAILS 14 FIGURE 9 LINE POWER CONNECTION 16 FIGURE 10 RELAY CONTACTS 17 FIGURE 11 OPTIONAL RELAY BOARD WIRING 18 FIGURE 12 OPTIONAL ANALOG OUTPUT WIRING 18 FIGURE 13 SENSOR CABLE PREPARATION 19...

Page 4: ...d in the monitor is a polarographic membraned sensor which measures hydrogen peroxide directly Water simply flows past the sensor and directly to drain with the flow rate and pressure across the senso...

Page 5: ...ation For connection of the sensor to the electronics a 25 cable is supplied An additional 100 feet of interconnect cable may be added using 07 0100 junction box All required spare parts are also prov...

Page 6: ...Selectable PID controller on main analog output PID controller can operate with instrument configured as loop power transmitter or as one of the two outputs on the AC powered instrument PID includes...

Page 7: ...with sensor flowcell Ambient Temperature Analyzer Service 20 to 60 C 4 to 140 F Sensor Service 5 to 55 C 23 to 131 F Storage 5 to 70 C 22 to 158 F Ambient Humidity 0 to 95 non condensing EMI RFI Infl...

Page 8: ...ptional Relays Three additional non isolated low power relays available SPST 1 Amp 30 VDC Analog Outputs Two 4 20 mA outputs Output one programmable for PPM peroxide or PID Output 2 programmable for P...

Page 9: ...instrument in close proximity to the point of sensor installation this will allow easy access during calibration The sensor to instrument distance should not exceed 100 feet To maximize signal to nois...

Page 10: ...instrument is then attached to the wall using the four outer mounting holes in the bracket These holes are slotted to accommodate two sizes of u bolt that may be used to pipe mount the unit Slots wil...

Page 11: ...ATI Q46 84 Hydrogen Peroxide Monitor Part 2 Analyzer Mounting 11 O M Manual Rev H 6 17 Figure 4 Wall Mounting Diagram Figure 5 Pipe Mounting Diagram...

Page 12: ...tems The panel mounting bracket kit must be ordered separately part 05 0068 This kit contains a metal retainer bracket that attaches to the rear of the enclosure 4 screws for attachment of this bracke...

Page 13: ...w concentrations below 0 5 PPM this method should always be used Mechanical installation of the flow cell requires that it be mounted to a wall or other convenient flat surface Alternatively the mount...

Page 14: ...let flow is well controlled can use a simpler sealed flowcell Using this flowcell requires that flow be controlled externally to about 400 cc min Variable flow rate or variable pressure will cause uns...

Page 15: ...relevant local codes and instructions contained in this operating manual Observe the analyzer s technical specifications and input ratings Proper electrical disconnection means must be provided prior...

Page 16: ...the microprocessor assembly located in the front section of the enclosure This cable may be unplugged from the front section of the monitor if service is needed but should normally be left in place d...

Page 17: ...e proper power to the contacts For applications that require the same switched operating voltage as the Q46 115 or 230 V power may be jumpered from the power input terminals at TB7 Relay wiring is con...

Page 18: ...o connect to the optional 3 relay card Figures 11 OR the optional third analog output Out 3 Figure 12 The Q46 can be configured for only one of these optional features and the hardware for either opti...

Page 19: ...removed easily from the flowcell Cord grips used for sealing the cable should be snugly tightened after electrical connections have been made to prevent moisture incursion When stripping cables leave...

Page 20: ...o available to provide a break point for long sensor cable runs Route signal cable away from AC power lines adjustable frequency drives motors or other noisy electrical signal lines Do not run sensor...

Page 21: ...ax 100 feet a junction box must be used The junction box is shown in Figure 15 and is supplied with a conduit hub on one end and a sensor cable gland on the other end NOTE If sensor is experiencing Lo...

Page 22: ...2O2 Sensor Assembly Follow the procedure below to prepare the sensor for operation CAUTION Use extreme care when filling the H2O2 sensor with electrolyte The electrolyte is very acidic and can cause e...

Page 23: ...lowly screw the chamber onto the sensor body A small amount of electrolyte will run out of the hole from which the vent screw was removed Place a paper towel around the sensor to absorb the electrolyt...

Page 24: ...from this user interface no internal jumpers pots etc Figure 17 User Interface MENU ICONS UNITS 12 CHARACTER SECONDARY DISPLAY MEMBRANE KEYPAD MENU ESC ENTER A B DIAG FAIL HOLD CAL CONF MENU ICONS UN...

Page 25: ...tem for change and to store any change 6 12 Display The large custom display provides clear information for general measurement use and user configuration There are three main areas of the display the...

Page 26: ...the output is locked to the last input value measured when the HOLD function was entered HOLD values are retained even if the unit power is cycled FAIL The FAIL icon indicates that the system diagnost...

Page 27: ...ompleted pressing ENTER again stores the variable and stops the flashing Pressing ESC aborts the change and also exits user entry mode The starting default screen is always the Measure Menu The UP arr...

Page 28: ...AIL Relay B CON Set Default Setpnt A Delay A Phase A Hyst A Relay A AL Relay A FAIL Relay A CON Setpnt A HI Delay A HI Setpnt A LO Hyst A HI Delay A LO Phase A Hyst A LO Phase B Slope CONTROL Fail Val...

Page 29: ...er can be placed in manual while viewing this screen by pressing and holding the ENTER key for 5 seconds until a small flashing m appears on the screen At that point the controller output can be adjus...

Page 30: ...ensitivity is to specification in any user selected range 6 24 Configuration Menu CONFIG The Configuration Menu contains all of the general user settings Entry Lock This function allows the user to lo...

Page 31: ...alue will flash Use the UP arrow key to modify the desired display value Press ENTER to store the new value Com Mode Sets digital communication mode of analyzer Optional digital communication card mus...

Page 32: ...B and C can be used in two ways as a setpoint control or as an Relay C Mode alarm The two settings for Relay B Mode are CON and FAIL The CON setting enables normal setpoint operation for Relay B C Re...

Page 33: ...pting to maintain by Iout1 PID adjusting output value It is the nature of the PID controller that it never actually gets to the exact value and stops The controller is continually making smaller and s...

Page 34: ...tions set the optional third 4 mA and 20 mA Set 20 mA 3 current loop output points for the analyzer The output may be set to temp H2O2 track temperature default or peroxide The values stored for the 4...

Page 35: ...LO the relay energizes and the LCD indicator illuminates when the H2O2 level drops below the setpoint The failsafe setting does have an impact on this logic The description here assumes the failsafe s...

Page 36: ...st automatically If Relay C Mode is set to CON see Relay C Mode then Relay C will function identically to Relay A Relay C settings appear in the CONFIG menu list automatically If Relay D E or F Mode i...

Page 37: ...tion on Press the ESC key to go to the DIAG Menu and scroll to Sim Output using the UP arrow key Press ENTER Follow the instructions under Sim Output see following page CAUTION There is no time out on...

Page 38: ...ontrol of the SIM screen until the ESC key is pressed Note If the HOLD function is engaged before the Sim Output function is engaged the simulated output will remain the same even when the ESC key is...

Page 39: ...F under this normal condition Therefore when the trip condition occurs the closed N O contacts will be opened relay de energized and the LCD icon will illuminate In addition a power fail would also ca...

Page 40: ...d need not be distilled but it must not contain hydrogen peroxide If the sensor is being used for the first time allow the sensor to sit undisturbed for at least 4 hours If the sensor has been in use...

Page 41: ...the sensor into the flow cell until the membrane cap bottoms out on the acrylic flow cell Do not over tighten 2 Turn on the inlet water flow to the flow cell and adjust the inlet flow rate so that wa...

Page 42: ...ibrium with the solution in order to provide the highest accuracy When moving the sensor between widely different temperature conditions it may be necessary to allow the sensor to stabilize as much as...

Page 43: ...chemicals etc that enable the controller to add or subtract chemical rapidly enough This is not only specific to pumps and valves but also to line sizes delays in the system etc This section is includ...

Page 44: ...ber between 3 5 to start 1 2 more than P Like proportional gain increasing the integral term will cause the controller action to be quicker D Derivative gain The addition of derivative control can be...

Page 45: ...and hold the ENTER key for about 5 seconds You will see a small m show up between the value and the mA value This indicates you are now in manual mode Once in manual you may increase the PID output by...

Page 46: ...al at the extreme ranges of the measuring scale In addition if a chemical process is not symmetrical that means it responds differentially to the addition and subtraction of chemical It is important i...

Page 47: ...ifficult to clean effectively Immersing the tip of the sensor in 1N nitric acid solution will sometimes remove deposits that cause low sensitivity but this is not always the case The recommended pract...

Page 48: ...f the sensor to be submerged Allow the electrodes to soak in distilled water for 30 minutes 4 Put a new membrane and fresh electrolyte in the electrolyte chamber and reassemble the sensor Connect to t...

Page 49: ...4 20 mA outputs do not exceed the limits in the Instrument Specifications During troubleshooting it is many times helpful to disconnect all these outputs and place wire shorts across the terminals in...

Page 50: ...monitor to verify that the millivolt value is actually 400 mV 4 Check TC drive circuit Place a wire short between the GREEN and BLACK terminals With a DVM measure the voltage between terminals BLACK a...

Page 51: ...above TC Error TC may be open or shorted Check sensor wiring and perform RTD test as described in sensor manual Check j box connections Figure 22 Display Messages MESSAGE DESCRIPTION POSSIBLE CORRECTI...

Page 52: ...e red and white wires The red wire is part of the RTD circuit and the white wire is part of the measuring cell There should be no connection Reading resistance you should find an open circuit value of...

Page 53: ...C with 3 rd 4 20mA output 03 0409 Q46 P S Assy 100 240 VAC with 3 relay exp Board 03 0410 Q46 P S Assy 12 24 VDC 03 0411 Q46 P S Assy 12 24 VDC with 3 rd 4 20mA output 03 0412 Q46 P S Assy 12 24 VDC w...

Page 54: ...of extended exposure to excessive gas concentrations Should inspection indicate that sensors have been expended rather than failed prematurely the warranty shall not apply The Manufacturer assumes no...

Page 55: ...DUCTS NH3 Ammonia CO Carbon Monoxide H2 Hydrogen NO Nitric Oxide O2 Oxygen CO Cl2 Phosgene Br2 Bromine Cl2 Chlorine ClO2 Chlorine Dioxide F2 Fluorine I2 Iodine HX Acid Gases C2H4O Ethylene Oxide C2H6O...

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