ATH-Heinl ATH-Frame Lift 30F User Manual Download

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Maintenance plan

Interval:

Components:

Check:

Every day

Rubber discs

Wear and deformation

Lift

Obvious damages

Lift

Cleanness

Hydraulic

Leak-tightness

Safety devices

Obvious damages

Paintwork

Scratches (Danger of corroision)

Weekly

Air cylinder

Function and wear

Cylinder

Function and wear

Monthly

Anchor bolts

Torque (acc. manufacturer)

Quarterly

Axes and safety notches

Wear and cleanness

Cylinder (dust sealing)

Wear and deformation

Hydraulic circuit

Wear and leakage

Hydraulic pump

Unusual noise

Half-yearly

Electrical components

Damages

Hydraulic oil

Check oil level and, if necessary, refill

Dirt or oil aging

Yearly

Cylinder sealing

Oil loss and deformation

Main check (by expert)

All components are checked for damages

Every 3 years

(recommended)

Hydraulic oil

Exhange

Hydraulic system

Cleaning

Every 6 years

Hoses

Exchange

Summary of Contents for ATH-Frame Lift 30F

Page 2: ...installation 11 Assembly of lift 12 OPERATION 15 Safety instructions 15 Operation instructions 16 Utilization 17 MAINTENANCE 18 Troubleshooting 18 Maintenance plan 20 Lubrication plan 21 Maintenance tips 21 Maintenance and service instructions 21 DECLARATION OF CONFORMITY 24 APPENDIX 25 Electric diagram 25 Hydraulic diagram 26 GARANTIEKARTE WARRANTY NOTE 27 SPARE PART BOOK 29 APPENDIX 43 Electric ...

Page 3: ... HAVE TO READ AND UNDERSTOOD THESE MANUAL ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON COMPLIANCE OF THESE INSTRUCTIONS WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON COMPLIANCE WITH SAFETY NOTICES Note Follow the instructions to prevent personal injury or damage Hint Gives additional information on features and tips for efficiently using of the device ...

Page 4: ...on of the lifting platforms 4 Basic frame For fixing the lift 5 Lower scissor pair 6 Upper scissor pair 7 Main cylinder 8 Secondary cylinder 9 Hydraulic aggregate with control box deadman system Herewith the hydraulic oil in the tank will be piped via a gear pump which is driven by the motor to the cylinder With a lowering valve the oil will be piped back into the tank 10 CE Stop and limit switch ...

Page 5: ... on Indicates that the limit switch is reached Indicates that the CE Stop was activated Indicates that the motor works Indicates that the lift is in the final lowering process Indicates that there is an error or a malfunction in the electrical system 3 Buzzer gives an acoustic a visual signal after reaching the CE Stop 4 Button LIFTING 5 Button LOWERING 6 Button for bridging the limit switch suita...

Page 7: ...ype IP 54 Working pressure 240 260 bar Recommended hydraulic oil Summer H LPD 32 z B OEST H LPD 32 DD L Winter H LPD 22 Oil quantity 12l Floor anchoring scissor pair 8 Stück Floor anchoring control box 4 Stück Floor anchoring drive over sheet 16 Stück Noise level 75 dB A lm Weight 830 kg The already factory set hydraulic working pressure is adjusted to the maximum rating The setting of the pressur...

Page 8: ...8 Load distribution Q Total weight of vehicle P1 Max 2 5 x Q P2 Max 3 5 x Q Load distribution 2 3 At bigger distances the load capacity will be reduced In this case and in other cases which are not covered by this manual the manufacturer should be contacted Min Max A 1 900 mm 4 000 mm B 100 mm C 1 900 mm D 900 mm ...

Page 9: ... 340 x 120 mm Weight 1 Package with drive over plates Dimension L x B x H Weight If anything is missing in the delivery please contact our sales department Transportation and storage Lift with care using suitable means of support for the load in perfect working order and using the special hooking point Avoid sudden jolts and tugs watch out for uneven surfaces bumps etc After removing the packing c...

Page 10: ...inl GmbH Co KG 2013 All rights reserved Misprints and technical changes reserved Issue 09 2016 10 INSTALLATION Foundation for ATH Frame Lift 30F Concrete quality C20 25 Concrete curing time Min 20 days Max incline 10 mm ...

Page 11: ...rcement Load capacity of intermediate ceilings must be checked by operator Place of installation B1 1 000 mm B2 1 000 mm L1 appr 2 800 mm L2 appr 2 800 mm H appr 4 000 mm Allowed working temperature 10 50 C Max allowed humidity 80 bei 30 C Height above sea level 2000m Power connection and ground cable see technical data is to be made in form of a plug device socket and plug or a fixed connection N...

Page 12: ...f warranty 1 Positioning and alignment a By means of chalk the position for the installation can be marked before b Pay attention to the drive on direction while positioning the scissors c Position the control box as indicated in the technical data 2 Fixing with safety anchors a Bore holes and pay attention to the necessary boring depth A and boring diameter of the anchor manufacturer b Clean the ...

Page 13: ...reserved Issue 09 2016 13 3 Hydraulic connection a First open the front cover of the control box b Install the hydraulic hoses as shown below Retight all hydraulic connections Make sure that no movable parts can damage the hydraulic hoses 4 Hydraulic oil Fill in hydraulic oil until the mark ...

Page 14: ...e lubrication plan 7 Correct adjustment of limit switch a Position the lift at a height of 1 900 mm for adjusting the max llifting height b Loosen the nuts 3 of the limit switch and adjust it c Retight the nuts 3 again d Position the lift at a height of 400 mm for adjusting the CE Stop e Loosen the nuts 3 of the limit switch and adjust it f Retight the nuts 3 again 8 Lifting under load a Lift a lo...

Page 15: ...g and lowering 5 In case of the vehicle drop down immediately leave the danger zone 6 Avoid heavy swinging movements of the lifted vehicle 7 A moving of the vehicle on the lift is not allowed 8 Only skilled personal is allowed to operate the lift 9 Use a protection against rolling down 10 Only authorized persons are allowed to enter the danger zone 11 For a secure working a proper maintenance and ...

Page 16: ... the vehicle against rolling away Check the functions daily before operation Do not put persons at risk during movement of lift Do not carry persons on the lift Leave the danger zone during lifting and lowering BEHAVIOUR IN CASE OF ERROR AND DANGER In case of security relevant errors stop immediately the operation and secure it against use Inform responsible person in case of defects Remedy of def...

Page 17: ...tion d Put the rubber discs CENTRICAL under the original lifting points of the vehicle 2 Lifting a Switch on the lift with the main switch b Lift the vehicle up to a height of 100 150 mm and stop the lifting by releasing the button LIFTING c Check if the vehicle is secure on the lift d Following lift further and observe the lifting process 3 Lowering a Check before lowering if there are any obstac...

Page 18: ... the button and connection if necessary replacing Lowering valve does not close Check and clean the lowering valve if necessary replacing The emergeny dumping screw closes not properly Tighten the screw Filter on the pump is dirty Check and clean Obstacle between light sensor Remove the obstacle Reflector of light sensor is defect Replace the reflector Scissor platforms have not the same height Re...

Page 19: ...owered if necessary refill Pump is defect Check the pump if necessary replace Pressure control valve wrong adjusted Adjust correctly Lift raises or lowers jerkily Leakage water or air in hydraulic circuit Bleed the hydraulic system If necessary eliminate leakage Filter of the pump is dirty Check and clean if necessary Pump sucks air Check the sealing and replace if necessary Lift does not stop at ...

Page 20: ...and wear Cylinder Function and wear Monthly Anchor bolts Torque acc manufacturer Quarterly Axes and safety notches Wear and cleanness Cylinder dust sealing Wear and deformation Hydraulic circuit Wear and leakage Hydraulic pump Unusual noise Half yearly Electrical components Damages Hydraulic oil Check oil level and if necessary refill Dirt or oil aging Yearly Cylinder sealing Oil loss and deformat...

Page 21: ... In the case of Lifts which are installed operated outdoor and do not have the appropriate equipment IP protection galvanized version etc no liability is assumed for all the damages caused by external environmental influences For detailed maintenance and care instructions refer to the operating instructions Maintenance and service instructions Check oil level 1 Lower the lift completely 2 Remove t...

Page 22: ... for bridging the light barrier 7 for a few seconds until both scissor platforms are at the same height 4 Lower the lift completely by pressing the button LOWERING 5 Repeat the lifting and lowering process at least twice times more Emergency lowering in case of power breakdown 1 Switch the lift off with the main switch and secure it against a restart 2 Open the front cover of the control box 3 Loo...

Page 23: ...technical changes reserved Issue 09 2016 23 Adjustment of the valve for lowering speed Accelerating of the lowering speed by turning the screw of the lowering valve B COUNTERCLOCKWISE Decelerating of the lowering speed by turning the screw of the lowering valve B CLOCKWISE ...

Page 24: ...irective Hersteller Manufacturer Fabricant Fabricante ATH Heinl GmbH Co KG Kauerhofer Straße 2 D 92237 Sulzbach Rosenberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad CCQS UK Ltd Level 7 Westgate House Westgate Road London W5 1YY UK ENGLAND Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Nú...

Page 25: ... QF Power switch M Motor ST Thermal relay T Transformer 80VA KM Contactor DC YV1 Lowering solenoid valve YV2 Safety solenoid valve P1 YV3 Safety solenoid valve P2 SB1 Lifting button SB2 Lowering final lowering button SB4 Photocell pass by button SB5 Override button SQ1 Top limit switch SQ2 Safety height limit switch SQ3 Photocell JD Beeper ...

Page 26: ...ster cylinder 1b Platform P2 master cylinder 2a Platform P1 slave cylinder 2b Platform P2 slave cylinder 3a Parachute valve P2 3b Parachute valve P1 4a Safety solenoid valve P2 4b Safety solenoid valve P1 4c Lowering solenoid valve 5 Lowering control valve 6 Maximum pressure valve 7 Oil filter 8 Gear pump 9 Motor 10 Non return valve 11 Pressure gauge ...

Page 27: ...ng entstehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the com...

Page 28: ... stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment or...

Page 31: ...ON QTY 01 01 Plattform P1 Runway P1 1 01 02 Plattform P2 Runway P2 1 01 03 HAB8418 Abdeckung Hydraulikschlauch Hose cover for on ground installation 3 01 04 HAB8419 Abdeckung Hydraulikschlauch Hose cover for on ground installation 1 01 05 HBP6021 Steuereinheit Control unit 1 01 05 HBP6023 Steuereinheit Control unit Optional 01 06 HGA8407 Gummiblock Rubber pad 8 ...

Page 33: ...ferbuchse Edged self lubricated bush 10 02 18 HSR2315 Seegering Seeger 4 02 19 HMB4027 Umlenkhebel komplett Lifting lever assembly 1 02 20 HWZ2310 Welle für Zylinderaufnahme unten Cylinder lower shaft 2 02 21 HSR2317 Seegering Seeger 4 02 22 HHZ6150 Haupthydraulikzylinder Master hydraulic cylinder 1 02 23 HHZ6152 Nebenhydraulikzylinder Slave hydraulic cylinder 1 02 24 HAR8405 Auffahrrampe 1 WM Ram...

Page 34: ...reserved Misprints and technical changes reserved Issue 09 2016 34 02 41 HBS8610 Beilagscheibe Spacer 2 02 42 HSR2308 Seegering Seeger 2 02 43 HSW3216 Welle Shaft 2 02 44 HMB3015 K Kupferbuchse Edged self lubricated bush 2 02 45 HSM2515 Mutter Nut 2 ...

Page 36: ...30 Kupferbuchse Self lubricated bush 2 03 16 HSM2001 Mutter Nut 3 03 17 HSR2310 Seegering Seeger 6 03 18 HMB2520 Kupferbuchse Edged self lubricated bush 10 03 19 HSR2315 Seegering Seeger 4 03 20 HMB4027 Umlenkhebel komplett Lifting lever assembly 1 03 21 HWZ2310 Welle für Zylinderaufnahme unten Cylinder lower shaft 2 03 22 HSR2317 Seegering Seeger 4 03 23 631008 Rampe On ground kit 2 03 24 HHZ6150...

Page 38: ...ter 1 04 03 HBT8254 Taster HEBEN SENKEN LA37G EA21 1 04 04 HBT8254 Taster HEBEN SENKEN LA37G EA21 1 04 05 HSG7110 Signaltongeber 1 04 06 HKL8256 Klemmleiste 1 04 07a HSE7216 Sicherung 3 04 07b HSH8258 Sicherung 2 04 08 HMS8259 Motorschütz 1 04 09b HST8258 Transformator 1 04 10 HSS8261 Sicherung 3 04 11 HSS8235 Sicherung 1 04 12 HLT8264 Überbrückungsknöpfe 1 2 04 13 HSP8268 Steuerplatine 1 04 14 HS...

Page 40: ...36 Anschluss Union 1 05 18 HHA8327 Anschluss Union 2 05 19 Hydraulikverteiler Interface block 1 05 20 HSM0615 Mutter Nut 4 05 21 Schraube Screw 4 05 22 HHD8332 O Ring O ring1 2 05 23 HBS6214 Blindstopfen Plug 2 05 24 HVS8319 Ventil für senkgeschwindigkeit Lowering speed control valve 1 05 24 HVS8320 Ventil für senkgeschwindigkeit Lowering speed control valve opt 05 24 HVS8321 Ventil für senkgeschw...

Page 42: ...nion 1 06 14 HZA8365 90 Anschluss 90 union 6 06 15 HHA8327 Anschluss Union 4 06 16 HZR8689 Zylinderrohr vom Hauptzylinder Master cylinder liner 1 06 17 HHS8652 Ölleitung Oil pipe 1 06 18 HZK8810 Kolben Piston 1 06 19 HKS8688 Kolbenstange Cylinder shaft 2 06 20 HZV8710 Kopfplatte Cylinder guiding cover 1 06 21 HZA8468 Zylinderaufnahme oben Shaft support 2 06 22 HUB8411 U Halteblech U bolt 1 06 23 H...

Page 43: ... QF Power switch M Motor ST Thermal relay T Transformer 80VA KM Contactor DC YV1 Lowering solenoid valve YV2 Safety solenoid valve P1 YV3 Safety solenoid valve P2 SB1 Lifting button SB2 Lowering final lowering button SB4 Photocell pass by button SB5 Override button SQ1 Top limit switch SQ2 Safety height limit switch SQ3 Photocell JD Beeper ...

Page 44: ...ster cylinder 1b Platform P2 master cylinder 2a Platform P1 slave cylinder 2b Platform P2 slave cylinder 3a Parachute valve P2 3b Parachute valve P1 4a Safety solenoid valve P2 4b Safety solenoid valve P1 4c Lowering solenoid valve 5 Lowering control valve 6 Maximum pressure valve 7 Oil filter 8 Gear pump 9 Motor 10 Non return valve 11 Pressure gauge ...

Page 45: ...ng entstehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the com...

Page 46: ... stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment or...

Page 51: ...d authorized company or institution according to the guilty instructions and legal regulations in the country of installation Any changes or extensions of the lift type must be recorded and approved in an additional checking book Checking scope Besides the correct operation above all the security relevant devices of the lift have to be checked Technical data See the enclosed user s manual Type lab...

Page 52: ...essible for all introduced The service technician confirms the correct installation of the lift to have read all informations in this user s manual and checking book to have given the operator all documents and to have instructed all operators properly The operators confirm that there was an instruction in operation of the lift made by the service technician of the manufacturer or a distributing p...

Page 53: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 54: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 55: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 56: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 57: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 58: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 59: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 60: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 61: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

Page 62: ...ondition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General con...

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ATH-Heinl ATH-Frame Lift 30F, User Manual

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