ATH-Heinl ATH-Four Lift 55 Page 1 Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

ATH

Four Lift 55_55A

Summary of Contents for ATH-Four Lift 55

Page 1: ...OPERATING INSTRUCTIONS ATH Four Lift 55_55A ...

Page 2: ... 3 0 OPERATION 27 3 1 Operating Instructions 27 3 2 Basic Information 28 4 0 MAINTENANCE 29 4 1 Consumables for installation maintenance and servicing 29 4 2 Safety Regulations for Oil 30 4 3 Notes 31 4 4 Maintenance or Service Plan 31 4 5 Troubleshooting Error Display and Solutions 32 4 6 Maintenance and Service Instructions 34 4 7 Disposal 35 5 0 EG EU KONFORMITÄTSERKLÄRUNG EC EU DECLARATION OF ...

Page 3: ...GRAL PART OF THE MACHINE THEY MUST BE READ AND UNDERSTOOD BY THE USER NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS WARNING Follow the instructions to prevent injury or damage TIP Provides more information on functionality and tips for using the device efficiently Appropriate protective clothing must be worn for all work on ...

Page 5: ...th 3 Design of the guide rails for the ATH Four Lift 55A The guide rails are also equipped with swing plates at the back and recesses at the front including blank plates for axle measurement rotary plates Jacking beam optional This facilitates additional vehicle lifting on the axle or chassis The running rails required are provided on the guide rails 4 Crossbeams The crossbeams are the lift suppor...

Page 6: ... visual signal when the CE stop is reached 3 Lift button For raising the lift 4 Lower button For lowering the lift 5 Park button To park and continue lowering the lift after it has reached the CE stop 6 Lockable main switch For switching the lift on and off and preventing operation of the lift by unauthorised persons 7 Light switch optional For switching the optional lighting kit on and off 8 Emer...

Page 7: ...lowering 5 Prevent the lifted vehicle from swaying significantly 6 Always ensure that the lifted vehicle is secured so that it cannot roll off 7 Modifications of any kind to the lift are not permitted 8 Leave the danger zone when lowering the lift 9 Work on electrical components may only be performed by locally qualified electricians 10 Do not work on damaged lifts 11 Only authorised persons are a...

Page 8: ...r Lift 55 ATH Four Lift 55A Load capacity 5 500 kg Lifting time 2 000 kg 45 s Lowering time 2 000 kg 42 s Electrical system 3 400V 50Hz Control voltage DC24V Motor 2 2 kW Upstream fuse 3 C 16 A Connection cable Min 5 x 2 5 mm Protection type IP 43 Working pressure Approx 120 bar Recommended hydraulic oil Summer HVLP D 46 e g ENI Precis HVLP D 46 Winter HVLP D 32 Oil quantity Approx 18 l Floor anch...

Page 9: ... distribution Model ATH Four Lift 55 ATH Four Lift 55_A Q Total weight of the vehicle P1 Max 1 4 x Q Max 1 4 x Q P2 Max 3 4 x Q Max 3 4 x Q Load distribution 1 3 1 3 A Min 1 000 mm If the gap is smaller the load capacity of the lift is reduced Please consult the manufacturer in these cases and in others that have not been foreseen in these instructions ...

Page 11: ...roved company or facility 2 1 Transport Storage Conditions When transporting and positioning the machine always use suitable lifting and material handling equipment and consider the machine s centre of gravity The machine should only be transported with the original packaging Data Width 55 cm Length 535 cm Height 148 cm Storage temperature 10 to 50 C 2 2 Unpacking the machine Remove the top cover ...

Page 12: ...turer ATH Heinl GmbH CO KG 12 2 3 Delivery Contents 1 4x columns 2x access rails 2x crossbeams Model Length Width Height Weight ATH Four Lift 55 5 400 mm 540 mm 750 mm 1160 kg ATH Four Lift 55A 5 400 mm 540 mm 780 mm 1420 kg 2 1x unit 1x electrical box 1x small parts Length Width Height Weight 900 mm 400 mm 300 mm 40 kg ...

Page 13: ...Width Height Weight 1 850 mm 550 mm 250 mm 120 kg If something is missing from your delivery please contact our sales department Tips for transport and storage Lift carefully Support the weight properly using suitable equipment Avoid unexpected raises and jerky movements Beware of bumps uneven surfaces etc Store the removed packaging at a collection point inaccessible to children and animals until...

Page 14: ... requirements of the information given in the foundation plan In addition to the ground conditions the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site When assembling on floor coverings check their load bearing capacity A construction expert should be consulted for inspection when mounting ...

Page 15: ...d Misprints and technical changes reserved As of 2019 01 Manufacturer ATH Heinl GmbH CO KG 15 Drawing B1 Gap main column wall Min 1 000 mm B2 Gap auxiliary column wall Min 700 mm L1 Gap columns wall Min 2 000 mm H Ceiling height required Depends on vehicle ...

Page 16: ...nting on floor coverings 2 6 Electrical Connection General and local regulations must be observed Therefore these steps may only be carried out by a trained professional Pay attention to the necessary supply line see technical data The connection should be made with a 230V Schuko plug or 5 phase 16 A CEE plug partially included Voltage deviations should be 0 9 1 1 times the nominal voltage range a...

Page 17: ...the hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer Used media that do not meet the specific requirements or which have unauthorised contamination damage the entire hydraulic system and shorten the service life of the hydraulic systems used Warning system contamination can also occur when oil is refilled The minimum requirement and minimum o...

Page 18: ...019 01 Manufacturer ATH Heinl GmbH CO KG 18 Foundation L Foundation Length For ATH Four Lift 55 ATH Four Lift 55A 7 400 mm W Foundation Width For ATH Four Lift 55 ATH Four Lift 55A 3 900 mm D Depth of the foundation Min 150 m m T1 Max gradient 13 mm Concrete quality C20 25 Concrete curing time min 20 days ...

Page 19: ...H CO KG 19 Assembly Setting up and aligning the ramps with crossbeams Position the crossbeams on suitable safety blocks or square timbers Then position and fix the guide rails to the crossbeams WARNING The main rail P1 with cylinder must be on the left in the direction of travel The guide rails for the jacking beam must be facing inwards ...

Page 20: ...nical changes reserved As of 2019 01 Manufacturer ATH Heinl GmbH CO KG 20 Now fit the lifting cables as shown in the following illustration Ensure in doing so that the lifting cables are guided over the roller on the slackline protection as shown in the following illustration ...

Page 21: ...atch disc through the crossbeam Now position the columns on the ends of the crossbeams Guide the mounting on the arrester rod through the mounting on the head plate and attach it with the fixing materials provided 01 Then guide the ends of the lifting cables through the head plate and fix them in place 02 The final stage is to fix the catch bar to the foot of the lifting columns ...

Page 22: ...tallation and connection of the electrical control Fix the electrical control to the front left column Guide all of the cables through the screw connections in the control box and connect them in accordance with the diagram You will find the associated circuit diagram in Appendix 6 2 of these operating instructions Adjustment work before fixing the lift Check all bolts nuts etc are tight Check all...

Page 23: ...ale drawing with the technical data The columns are then aligned with the crossbeams using a spirit level A safety anchor is fitted to each column to secure it The safety blocks or square timbers can then be removed Move the lift to its lowest position with the LOWER button Now check the position of the columns once again and fit the remaining safety anchors as described in the next step ...

Page 25: ...hten these Warning in some cases this must be checked at regular intervals and tightened if necessary note in the instructions Lift configuration Check that all buttons are working When the Lower button is pressed check that all catches are unlocked Synchronisation setting Catch setting for axle measurement Raise the lift to a height of approx 600 mm Park the lift in the first catch Check that the...

Page 26: ...is may have to be readjusted if necessary To check synchronisation you can listen to the clicks of the safety catches A readjustment of the lifting cables after a short period of operation may be necessary because of the material used and is not a matter covered by the warranty but a maintenance task for which the user is responsible Completely lower the lift and continue to hold the LOWER button ...

Page 27: ...nt Do not load the lifting platform above the permitted maximum load Do not lift people Do not shake the lifting platform avoid rocking When lowering do not stand in the lifting platform movement area Arrange regular checks of the lifting platform Response to faults and hazards In case of fault stop the lifting platform immediately Secure against further use Report defects to the installer or manu...

Page 28: ...l components for damage If necessary observe special manufacturer instructions for mounting or dismounting of vehicle specific work An important part of the guarantee warranty is fulfilment of the maintenance plan This includes in particular ensuring cleanliness corrosion protection checks and repairing damages immediately if required During operation attention should always be paid to hazards As ...

Page 29: ...46 e g Eni PRECIS HVLP D Winter under 10 HVLP D 32 e g Eni PRECIS HVLP D Minimum requirement especially for 2 post lifts Eni PRECIS HVLP D Item No 00067218 Summer 15 to 45 HVLP D 32 e g Eni PRECIS HVLP D Winter under 10 HVLP D 22 e g Eni PRECIS HVLP D Preservative for ropes welds screws corners edges and cavities Minimum requirement Petec spray translucent 500 ml Item No 73550 Petec wall inlet tra...

Page 30: ...em No 98507 Care and protection of metals painted or powder coated surfaces in the tread area and plastic parts Minimum requirement Valet Pro Classic Protectant Plastic Sealant 500 ml 4 2 Safety Regulations for Oil Always observe the legal requirements or regulations for handling used oil Always dispose of used oil through a certified organisation In the case of leaks oil must be collected immedia...

Page 31: ...hs Every 6 months Check of ALL safety relevant parts X Cleaning X Check or restore surface protection X Check for leaks in the hydraulic system X Check or restore surface protection or corrosion protection X Check or restore damage to the paint and components X Check or restore rust damage X Check or treat cavities and non painted areas X Check for leaks in the pneumatic system X Control the tight...

Page 32: ...l relay and motor Limit switch defective or blocked Check limit switch and replace if necessary Lifting platform does not lift when button is pressed motor runs Hydraulic oil shortage Refill oil Oil filter blocked Clean the oil filter Oil leakage Replacement of damaged components Opened lowering valve Check and replace the lowering valve if required Motor rotates in wrong direction Replace phases ...

Page 33: ...for lowering speed set incorrectly Set Lifting platform lowers by itself Leaking hydraulic connections Retighten connections if necessary Leaking hydraulic lines Replace hydraulic line Leaking hydraulic cylinder Replace and clean the seals of the hydraulic system Dirty or defective lowering valve Clean or replace the lowering valve Leaking check valve Clean or replace Other Problems Lifting platfo...

Page 34: ... data The working pressure can be adjusted with a pressure regulator A Pull the pressure regulator upwards to make adjustments Turn the knob clockwise to increase the pressure in the machine turn it counter clockwise to decrease OILER Check the oil level in the oil reservoir 3 Remove the oil reservoir Now refill the tank with a pneumatic oil with a viscosity of SAE20 Check the injection quantity o...

Page 35: ...l Remove the air and power supply Remove all non metallic substances and store them in accordance with local regulations Remove the oil from the machine and store it in accordance with local regulations Recycle all metallic substances The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly ...

Page 36: ...e of Directive 2000 60 EC and the harmonized standards listed below Beschreibung der Maschine Descriptions of the machine Hebebühne für Fahrzeuge Car lift Typbezeichnung Model name ATH Four Lift 55 ATH Four Lift 55A Der oben beschriebene Gegenstand der Erklärung erfüllt die folgenden einschlägigen Harmonisierungs Rechtsvorschriften der Union The object of the declaration described above meets the ...

Page 37: ...GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 01 Manufacturer ATH Heinl GmbH CO KG 37 6 0 APPENDIX 6 1 Pneumatic circuit diagram PC Pneumatic cylinder EPV Electronic pneumatic valve ...

Page 38: ...Heinl GmbH CO KG 38 6 2 Electric circuit diagram FR FU16 A DQ BZR Overcurrent relay 16A fuse Pneumatic valve Alarm SB0 PS M KM Emergency off Power supply unit Three phase motor Motor contactor SQ1 SB3 SB2 SB1 Lift limit switch Lock button Lower button Lift button YV QS SQ3 6 SQ2 Lowering valve Main switch Slackline switch CE stop ...

Page 39: ... technical changes reserved As of 2019 01 Manufacturer ATH Heinl GmbH CO KG 39 6 3 Hydraulic circuit diagram 1 Motor and pump 2 Check valve 3 Pressure limiting valve 4 Lowering speed throttle 5 Lowering valve 6 Hose rupture protection 7 Cylinder 8 Tank 9 Oil leakage line ...

Page 40: ...cription of required spare parts Spare part Item number Amount IMPORTANT Damage resulting from improper handling lack of maintenance or mechanical damage is not covered by the warranty For systems that have not been installed by an ATH approved installer the warranty is limited to the provision of the necessary spare parts Transport damages Visible defect visible transport damage note on freight f...

Page 41: ...follow the instructions in this manual and or other accompanying instructions Normal wear and tear on parts requiring service to keep the product in safe working condition Any component that has been damaged during transport Other components that have not been explicitly listed but are considered to be general consumables Water damage caused by e g rain excessive humidity corrosive environments or...

Page 42: ...n regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility In the case of changes or extensions to the product type an additional inspection book must be maintained and accepted Scope of Inspection In addition to perfect function cleanliness and maintenance requirements it is vital that the safety releva...

Page 43: ... The warranty is only valid in conjunction with compliance and evidence of proper assembly handover and if necessary training as well as yearly maintenance carried out by an expert authorised by the manufacturer The interval between services must not exceed 12 months In case of non standard use or multi shift or seasonal use a bi annual inspection and maintenance must be arranged Warranty claims a...

Page 44: ...n Condition aggregate Condition drive Condition motor Condition transmission Condition cylinder Condition valve Condition electrical control Condition electric buttons Condition electric switches Condition electric lines Condition hydraulic lines Condition hydraulic screws Condition pneumatic lines Condition pneumatic screws Condition tightness Condition bolts and bearings Condition consumables Co...

Page 45: ...____________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns ar...

Page 46: ...__________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns aris...

Page 47: ...__________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns aris...

Page 48: ...__________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspection _________________________________________________________________________________ _________________________________________________________________________________ There were no concerns aris...

Page 53: ... Copyright ATH Heinl GmbH Co KG 2019 All rights reserved Misprints and technical changes reserved As of 2019 01 Manufacturer ATH Heinl GmbH CO KG 53 1 2 3 4 6 5 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 ...

Page 56: ...zungsachse Limiting axis 4 20 HGS2116 Schleifstück Wearing strip 8 21 x Schraube Screw 8 22 x Schraube Screw 8 23 HBA3312 Achse Axis 4 24 HSR2126 Umlenkrolle Guide pulley 4 25 x Beilagscheibe Washer je 4 26 HLB3030 Lagerbuchse Bushing 4 27 HBA3442 Achse Axis 4 28 HSB3510 Sicherungsblech Safety sheet 4 29a HSR3442 Sicherheitsraste L Safety notch L 4 29b HSR3444 Sicherheitsraste R Safety notch R 4 3...

Page 57: ...r limit switch 2 59 x Schraube Screw 4 60 x Schraube Screw 12 61a HES7108 Schalter für Seilbruchsicherung ohne Kabel Switch for excess flow cut off valve without cable 4 63 x Schraube Screw 2 64 HAB1120 Abdeckung für Luftzylinder Cover for air cylinder 2 B Plattform Platform 1 x Seegering Lock ring 8 2 HRS3440 Rundstift Pin 4 3 HLB3025 Lagerbuchse Bushing 2 4 HSR2124 Umlenkrolle Guide pulley 2 5 H...

Page 58: ...ulley 1 48 HLB3036 Lagerbuchse Bushing 1 49 HBR2010 Achse Axis 1 50 HSN3120 Schmiernippel Lubrication nipple 2 51 HGK3310 Aufnahme für Stahlkugel Holder for steel ball 42 52 HGK3320 Innere Abdeckung von Stahlkugel Inner cover of steel ball 42 53 HGK3325 Stahlkugel Steel ball 672 54 HGK3330 Bolzen Bolt 42 55 HNP2401 Nebenplattform Second platform 1 56 HKL8206 Kugellager 8206 für Seilrollen Ball bea...

Page 59: ... Thermo Relais 2 14 HSH7812 Sicherungshalter Fuse holder 1 15 HAK7112 Anschlussklemmen Connecting terminal 1 16 Platine Board 17 HMP7012 Montageplatte Subplate 1 D Pumpe Pump 1 HBS6210 Blindstopfen Blind bolt 1 2 HKM6012 Adapterstück Adapter piece 1 3 HBS3422 Schraube Screw 4 4 HVT6610 Tankverschluss Tank cap 1 5 HDV6030 Ventil für Senkgeschwindigkeit Valve for lowering speed 1 6 HVD6224 Druckbegr...

Page 60: ...ed As of 2019 01 Manufacturer ATH Heinl GmbH CO KG 60 6 HDZ6043 Zylinder Deckel Cylinder cover 1 4 HAS6774 Zylinderanschluss Cylinder connection 1 3 HSB6612 Schlauchbruchsicherung Excess flow cut off valve 1 2 HZR6224 Zylinderrohr Cylinder tube 1 1 HMB6124 Lagerbuchse Bushing 1 x nur auf Anfrage ...

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