Astralpool 42353 Page 12 Manual Download

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S I G N A T U R E

6. Exploded view

CODE

DESCRIPTION

CODE

DESCRIPTION

4408040

CONTROLLER WALL BASE

4 440804307 ELECTRODE HOLDER PLUGS PVC 3/8” & /”

4408040

ELECTROLYSIS DISPLAYING CARD

5 440804

FLOW SWITCH

44080406

POWER TRANSFORMER 190 VA 42353

6 440804309

PH SENSOR

44080407

POWER TRANSFORMER 370 VA 42354

7 440804308

ORP SENSOR

4408040

POWER TRANSFORMER 480 VA 42355

8 44080430

CONNECTOR 12 mm-1/2”

44080404

TRANSFORMER FIXATION SCREW

9 4408040605

PH 7.0 CALIBRATION SOLUTION (GREEN)

44080403

CABLE GLAND M-12

0 4408040606

PH 4.0 CALIBRATION SOLUTION (RED)

4408040

CABLE GLAND M-20

44080407

ORP 470 MV CALIBRATION SOLUTION

440804 FUSE HOLDER

440804

CELL BODY

4408043 FUSE A

3 4408048

CELL O-RING

4408044 FUSE 3 A

4 4408046

CONTACT PROTECTION COVER

44080404 FUSE 4 A

5 440804 ELECTRODE SPARE 4353

44080430 ELITE COVER

5 4408043 ELECTRODE SPARE 4354

0 44080430

ELITE KEYPAD

5 4408044 ELECTRODE SPARE 4355

440804303

POWER CARD AC-12 42353

6 4408043

CELL THREADED RING

440804304

POWER CARD AC-22 42354

7 4408043

INTERNAL BNC CABLE

440804305

POWER CARD AC-30 42355

8 4408043

PH/ORP DISPLAYING CARD

4408046

CONTROLLER SCREW COVER

9 44080433

CONNECTOR CEE22 H EXTERNAL PH PUMP

3 440804306

SENSOR HOLDER

Summary of Contents for 42353

Page 1: ...S I G N A T U R E Our commitment excellence Disclaimer ELITE english ...

Page 2: ... 7 6 1 Electrolysis cell installation 7 6 2 Electrical connection of the electrolysis cell 7 6 3 Installation of the external flow detector 7 6 4 Installation of the pH ORP sensor 7 6 5 Start up 7 6 6 Controls and indicators 7 6 7 System configuration 7 7 Operation 7 7 1 System on stand by 7 7 2 Production level selection 7 7 3 Salinity test 7 7 4 pH ORP set point programming 7 7 5 Alarms 8 Mainte...

Page 3: ... free con tact type for monitoring the state of the automatic cover and the external flow switch Cell output production control 11 dis crete levels Integrated pH ORP controller Self cleaning system with automatic polarity switch of the electrodes Easy view display High efficiency TWIN CELL elec trodes Natural convection cooling Power supply Blue ABS RAL 5002 with aluminium base Electrolysis cell a...

Page 4: ...le reduction of production from control panel when closed cover 10 90 Polarity switch Programmable from control panel 2 3 hours test mode External control One input for potential free contact for external flow switch Programmable contact logics from unit control panel Salt level protection Automatic production protection Measurement range 0 0 9 9 pH 0 999 mV ORP Control range 7 0 7 8 pH 650 800 mV...

Page 5: ...Measurements MODEL STANDARD UNITS MEASUREMENTS mm VOLUME MANUFACTURER 42353 1 445 x 435 x 240 0 05 ID ELECTROQUIMICA 42354 1 445 x 435 x 240 0 05 ID ELECTROQUIMICA 42355 1 445 x 435 x 240 0 05 ID ELECTROQUIMICA 1 2 Packaging ...

Page 6: ...st SM 100 SELF MONITORING INTEGRATED IN THE MANUFACTURING PROCESS ITSELF QC PAPERWORK CONTROLS BY THE QUALITY DEPARTMENT SM Electrode holder water tightness control SM Finished visual appearance Electrolysis cell Power box Control Cell body Cover Base Power supply control Thermoplastic injection Titanium coating SM Circuit operational tests SM 8 hour test at maximum load QC Dimensional control and...

Page 7: ...ELITE 60 42354 ASTRALPOOL CHLORE ELITE 100 42355 ASTRALPOOL CHLORE ELITE 160 Directives and Regulations applied Directive 73 23 EEC Low Voltage Directive Directive 89 336 EEC Electromagnetic Compatibility Directive European Standard EN 61558 1 1999 and all its modifications Alicante April 1st 2008 Gaspar Sánchez Cano General Manager I D Electroquímica S L _ Pol Ind Atalayas Dracma R 19 _ E 03114 A...

Page 8: ...rranty 1 4 Should the Product be faulty and the seller is notified during the Guarantee Period he shall repair or replace the Product at his own cost wherever he sees fit unless this is either impos sible or out of proportion 1 5 When the Product cannot be repaired or replaced the buyer may request a proportional price reduction or if the fault is important enough rescission of the sales contract ...

Page 9: ...cept the electrode 3 3 The warranty does not cover cases in which the product i has been incorrectly treated ii has been inspected repaired maintained or handled by an unauthorised person iii has been repaired or maintained with non original parts or iv has been incorrectly installed or started up 3 4 When a faulty product results from incorrect installation or start up this warranty shall only be...

Page 10: ...standards Power supply Electrolysis cell Sensor holder pH sensor ORP sensor External flow detector flow switch ORP 470 mV Calibration solution pH 4 00 Calibration solution pH 7 00 Calibration solution CEE22 connector for dosage pump 3 4 5 6 7 8 9 0 ...

Page 11: ...the unit pH ORP sensors and external flow detector as well as other items such as an injection valve for pH control or an additional ground connection This sensor holder allows direct gluing to 63 mm PVC pipes EXTERNAL FLOW DETECTOR The AstralPool Chlore Elite systems have a double flow detector that avoids the operation of the system in the absence of a suitable water flow through the electrolysi...

Page 12: ... PH 4 0 CALIBRATION SOLUTION RED 6 4408041110 CABLE GLAND M 20 21 4408041017 ORP 470 MV CALIBRATION SOLUTION 7 4408041111 FUSE HOLDER 22 4408041122 CELL BODY 8 4408041113 FUSE 2 A 23 4408041118 CELL O RING 8 4408041114 FUSE 3 A 24 4408041116 CONTACT PROTECTION COVER 8 4408041204 FUSE 4 A 25 4408041212 ELECTRODE SPARE 42353 9 4408041301 ELITE COVER 25 4408041213 ELECTRODE SPARE 42354 10 4408041302 ...

Page 13: ...not possible the system should be handled with maximum care Any frictions bumps or contact with rough surfaces can cause damages to the external finish appearance 7 4 Location Always install the power supply of the AstralPool Clore Elite system vertically on a solid and rigid surface wall In order to guarantee a good state of conservation the power supply should be installed in a well ventilated d...

Page 14: ...integrated ORP controller will automatically control the water chlorine level by connecting disconnecting the electrolysis system when necessary Nevertheless it is important to continue testing the pool water chlorine pH and alkalinity levels and to adjust these values as required The chlorine level can be increased via the integrated ORP controller The pH level will be reduced by the AstralPool C...

Page 15: ... switch Dosage pump ORP sensor pH sensor Sensor holder Injector pH minus tank Filter Flow detector Gas detector POWER SUPPLY CELL RETURN ASPIRATION OTHER EQUIPMENT FILTER CONTROL BOX Dosage pump Flow detector Flow switch ORP sensor pH sensor CEE22 connector ...

Page 16: ...ble of Technical Specifications see section 8 from the Operation Manual The system flow detector activates if there is not recirculation flow of water through the cell or if flow is very low If electrolysis gases are not properly removed through the electrolysis cell the generated gas bubble electrically isolates the auxiliary electrode electronic detection Therefore when locating the electrodes i...

Page 17: ...ow through the cell is too low Recommended installation Allowed installation not recommended Not allowed installations The electrodes must be inserted in the electrolysis cell fitting the central electrode through the guides located at the top and bottom of the cell FLOW DETECTOR GAS FLOW DETECTOR GAS FLOW DETECTOR GAS FLOW DETECTOR GAS ...

Page 18: ... be of the maximum length recommended in the Manual Elite 60 42353 7 5 m Elite 100 42354 4 0 m Elite 160 42355 3 0 m Flow detector gas Production electrodes YELLOW BROWN BLUE 7 6 3 Installation of the external flow detector Besides the internal flow detector gas detector installed in all Astralpool Chlore equipment the Elite range systems have an additional mechanical flow detector flow switch Glu...

Page 19: ...gnetic device it contains and reduce its reliability 7 6 4 Installation of the pH ORP sensor Insert the pH and ORP sensors into their corresponding places of the holder Loosen the connection screws and insert the sensor into the holder The sensors must be installed in the holder so that it is guaranteed that the sensors lo cated in their ends are always submerged in the water circulating through t...

Page 20: ...stems have a connector in its bottom part in order to connect a dosage pump for the water pH control This dosage pump can be connected through a CEE22 connector supplied in the package Dosage pump CEE22 connector 230 V 500 mA máx ORP Sensor pH Sensor CEE22 connector Dosage pump Direct connection Indirect connection for pump with consumption over 500 mA ...

Page 21: ...ium chloride without additives like iodides that is apt for human consumption Never add the salt through the cell Add it directly to the swimming pool or into the balance tank When adding the salt and in case the swimming pool is going to be used immediately carry out a treatment with chlorine An initial dose of 2 g m3 of trichloroisocyanuric acid may be added Before starting up the salt chlorinat...

Page 22: ...LF CLEANING indicators DIRECT REVERSE polarity Display of SYSTEM INFORMATION Indicator of FLOW ALARM Indicator of ELECTRODE passivation ALARM 3 4 5 6 7 8 9 0 3 Key increase production programming menu navigation Display of water pH Indicator of HIGH PH ALARM 8 5 Indicator of pH CALIBRATION SOLUTION 7 0 4 0 Key for pH CALIBRATION MODE Indicator of PH SETPOINT Display of water ORP mV Indicator HIGH ...

Page 23: ...ector at rest the electrolysis system switches off due to the flow alarm Connect the external flow detector wiring to the respective input FS on the unit s main control card Input FS configured as FS1c FLOW System running System stopped Flow alarm co AUTOMATIC COVER CONTROL input for potential free contact Depending on the status of the contact connected to it on the automatic cover s electric pan...

Page 24: ...s MODEL Elite 60 Elite 100 Elite 160 SOFTWARE VERSION Shows software version two digits POLARITY SWITCH Switch each 2 hours 2 Switch each 3 hours Switch each 2 minutes 1 OUTPUT LEVEL CONTROL WHEN CLOSED COVER 2 System may be configured to provide an output to cell in the range 10 90 of its nominal capacity when the pool cover is closed COVER CONTROL INPUT ACTIVATION Deactivated Activated input whe...

Page 25: ...LOW SHEET MODEL SOFTWARE VERSION POLARITY SWITCH OUTPUT WHEN CLOSED COVER COVER INPUT ACTIVATION ORP RESIDUAL CHLORINE INPUT ACTIVATION INTERNAL FLOW GAS DETECTOR ACTIVATION EXTERNAL FLOW DETECTOR FLOW SWITCH INPUT ACTIVATION 3 segundos aprox ...

Page 26: ...When this occurs there is no production in the electrolysis cell 7 7 2 Production level selection To select production level press the 1 14 keys until the desired production level light blinks The system information screen 11 will display the value of the production scale light 4 The system will set its production to the desired level after a few seconds ...

Page 27: ...ol Chlore Elite systems have an integrated system to detect the salinity level of pool water To run the test press the SALT TEST 9 key During the test the production light will range from 20 80 of the salinity scale 5 alternately displaying SALT and TEST on the system information screen 11 Once the test is completed the light will blink for a few seconds on the scale 5 on the detected salinity val...

Page 28: ...SALT 7 light will stay on In this case empty part of the pool 10 for instance and add fresh water to reduce the salt concentration LOW SALT LEVEL If there is less than the recommended salt content in the pool the selected output level can not be reached The LOW SALT 6 light will stay on In this case measure the salt level in the water and add the required amount of salt The common salt NaCl used f...

Page 29: ...lows through the cell again or the bubble disappears WATER LEVEL WATER LEVEL FLOW DETECTOR GAS FLOW DETECTOR GAS 1 Submerged gas detector System running 2 Gas detected System off EXTERNAL FLOW DETECTOR FLOWSWITCH During the system configuration process section 7 6 7 the input for the external flow switch is activated factory programmed default value the system will automatically switch off pro duc...

Page 30: ...hen they lose their power However although this is a self cleaning system this malfunction could also be due to excessive scaling on the electrodes when the system operates with hard water with a high pH value PH ORP OUT OF RANGE The integrated pH ORP control system has two ALARM lights which come on whenever a pH value of less than 6 5 LOW 23 or more than 8 5 HIGH 16 is detected or ORP falls outs...

Page 31: ...RODES The electrodes of a salt chlorination system comprise of a titanium sheet coated with a layer of noble metal oxides The electrolysis processes that take place on their surface produce a progressive wearing down the electrodes do have a finite life In order to optimise electrode lifetime please consider the following advices Although all Astralpool Chlore salt electrolysis units are SELF CLEA...

Page 32: ...ill blink 7 0 Keep the SET 24 key pressed until the pH value previously measured in the water with the pH test kit appears Once reached loosen and press CAL 18 key If no error has been detected the system will have been calibrated 5 seconds 8 2 2 Standard mode STANDARD MODE allows the precise calibration of the pH sensor using two calibration solutions of pH 7 0 and 4 0 however this method require...

Page 33: ...econds and press CAL 18 Once stabilised the screen 15 will display a blinking 4 0 The calibration light 4 0 will remain on 17 4 Remove the sensor from the calibration solution and rinse it with abundant tap water 5 Shake the sensor smoothly so that any drops of water that may be adhered to the plastic body are removed and introduce it in the calibration solution pH 4 0 red colour Shake smoothly fo...

Page 34: ...defective sensor etc display 15 will indicate E2 not allowing calibration If the pH measure is unstable during the calibration process code E3 will appear in display 15 In addition the pH sensor calibration will not be allowed 8 3 Calibration of the ORP sensor The calibration frequency of the controller will be determined in each particular application Nevertheless we recommend making it at least ...

Page 35: ...22 key for a few seconds until the ORP display 20 blinks and indicates 470 3 Shake the sensor smoothly so that any water drops that may be adhered to the plastic body are removed and introduce it to the calibration solution 470 mV Shake smoothly for a few seconds and press CAL 22 key If the process has concluded satisfactorily a long beep will be listened and the controller will be calibrated and ...

Page 36: ...lay 20 will indicate E2 not allowing calibration If the ORP measure is unstable during the calibration process code E3 will appear in display 20 In addition the sensor calibration will not be allowed 8 4 Maitenance of the pH ORP sensors 1 Ensure that the sensor membrane remains moist at all times 2 If the sensor is not going to be used for a long period keep it submerged in a conservation solution...

Page 37: ...roducing chlorine in pool jets Verify that the water chemicals parameters pH combined chlorine isocyanuric acid etc are correct Increase filtering time Add chlorine stabilizer cyanuric acid until a concentration of 25 30 g m3 is achieved pH ORP controller always shows extreme values or readings are unstable The cable of the pH ORP sensor is damaged Clean the contacts or replace the cable The pH OR...

Page 38: ...it lightly Sensor fault Replace the sensor Slow response of the pH ORP sensor Sensor electrostatically charged During the calibration phase the sensors should not be dried with paper or cloth Clean it exclusively with water and shake it lightly Insufficient renovation of the analyzed water no flow through the sample point Ensure that the tip of the sensor is submerged in the water at the sample po...

Page 39: ...l Chlore Elite electrolysis systems are provided with an IP24 pro tection level They must not be installed in places that can be flooded Start up Verify that the other equipments in stalled are compatible with salty wa ter Use only the spares supplied by As tralPool Do not use salt with additives iodized salt Do not installation or replacement of any component without turning off the power supply ...

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