SET UP DIFF GEAR
Add a generous amount of #6591 diff lube to the
#9365 diff gear ball holes and push in the twelve
#6581 diff balls. Then push in the lube that was
pushed out.
Insert one #6597 bushing or #6589 bearing into
the gear.
BAG D
9365, qty 1
diff gear
1:1
6581, qty 12
diff balls
carbide
6591, qty 1
diff lube
6597, qty 1
5/32 x 5/16
bushing
BEARING
KITS
1:1
9365
6581
1:1
6589, qty 1
5/32 x 5/16
ball bearing
LEFT OUTDRIVE HUB
Push in the #6582 spring and
#6575 T-nut.
9370, qty 1
left diff
outdrive hub
6582, qty 1
diff spring
6575, qty 1
T-nut
6573, qty 2
diff thrust
washer
6574, qty 6
diff thrust
ball
6575, qty 1
2-56 diff bolt
9375, qty 1
right diff
outdrive hub
6575, qty 1
diff thrust bolt
cover, nylon
9367, qty 2
diff drive ring
6582
9367
9370
6573
6575
6588, qty 1
black grease
6574
6573
9375
6575
1:1
RIGHT OUTDRIVE HUB
Insert one #6597 bushing or #6589
bearing into the #9375 right hub.
Add a light coat of #6591 diff lube to right
hub where shown.
Place a #9367 diff drive ring and then the
gear assembly on the hub.
ASSEMBLE THE HUBS
Add a light coat of #6591 diff lube to left
hub where shown.
Place a #9367 diff drive ring on the hub.
Push the #9370 left hub over the diff bolt
and center the hub.
CHECK ALIGNMENT OF HUBS
Tighten the diff with your 5/64" Allen
wrench, but not completely.
Rotate the diff hubs several times as you
are tightening the bolt to check for proper
alignment of the parts.
We'll adjust the diff on the next page.
9367
9375
9370
6597, qty 1
5/32 x 5/16
bushing
1:1
1:1
6589, qty 1
5/32 x 5/16
ball bearing
1:1
1:1
1:1
1:1
1:1
TOOLS USED
step 1
9
5/64"
step 2
step 3
6575
6588
6591
6591
step 4
RIGHT
LEFT
REMOVE THESE
PARTS FOR:
Steps 1-5
6591
RIGHT OUTDRIVE HUB
Slide one #6573 washer onto the #6575
bolt. Apply a generous amount of #6588
black grease to the washer on the side
facing away from the bolt head.
Stick six #6574 balls into the grease
against the bolt and washer. Add the other
#6573 washer. The grease will hold the
balls in place during assembly.
Slide all this into the #9375 right outdrive
hub, being careful not to lose any of the
balls.
Insert the #6575 bolt cover.
7
8
9
BUSHING
KITS
BEARING
KITS
BUSHING
KITS
