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BHL Freewheeling Trim Retrofit

Installation Instructions

8200 Series

A8259A  07/19

Copyright © 2019, SARGENT Manufacturing Company. All rights reserved. Reproduction in whole or 

in part without the express written permission of SARGENT Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

Tools Required

•  Phillips Screwdriver (# 2)
•  Torx Tamper Resistant Driver (T-20)
•  Torx Tamper Resistant Driver (T-10)
•  Hex Key Driver 5/64"

Package Contents

82-0347 

Spindle Spring

82-1360 

Behavior Health Lever

Reuse from existing BHL Trim

Reuse from existing BHL Trim

81-0790 Spindle -90˚ Freewheel (1.72

"

)

01-1421 

Torx Screw 6-32x5/16

92-0103

Security Rose BHL 45 Freewheel

01-9641 

Screw Button Head Hex Socket 6-32 x 7/16 

81-0794 

Adapter Clutch

81-0723TAB

Mounting Post

857F658 

Adapter Clutch -90˚ Freewheel

82-5573 Inside BHL Adapter Plate Assembly

01-1495

Machine Screw (#8-32 x 5/8”)

92-0103

Security Rose BHL 45 Freewheel

82-5534

Spring Cartridge BHL

82-1829

Bushing (Outside)

92-2151 

Adapter and Plate Assembly

82-5534 

Spring Cartridge BHL

81-0790 (Used with 1/8” SCAR Plate) Spindle -90˚ Freewheel (1.72”)

81-0812 (Used without 1/8 SCAR Plate)  Spindle -90˚ Freewheel (1.60”)

Inside

Outside

01-1421

Torx Screw 6-32x5/16

01-9641

Screw Button Head Hex Socket 6-32 x 7/16

82-1359

Behavior Health Lever

01-1440 

Set Screw(1/4-28 x 7/8”)

82-0347 Spindle Spring

Figure 1 

 

h

Assembly

Prepare Spring Cartridges

Remove clear adhesive tape liners from spring cartridges  

before use. (Figure 2)

Figure 2 

82-0723TAB

Mounting Post

Summary of Contents for Sargent BHL 8200 Series

Page 1: ...mission of SARGENT Manufacturing Company is prohibited 1 800 727 5477 www sargentlock com WARNING This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm For more information go to www P65warnings ca gov BHL Freewheeling Trim Retrofit For Trim purchased prior to August 2019 8200 Series ...

Page 2: ...ring Cartridges into BHL Levers 4 c Rose Handing 4 d Assemble Outside Adapter Plate and Rose 5 4 Installation 5 a Install Adapter Clutch 5 b Install Outside Lever Assembly 5 c Install Outside Trim 6 d Install Inside Adapter Plate Assembly 6 e Install Inside BHL Rose Assembly 7 f Install Inside Lever Assembly 7 Attention Installer Please read these instructions carefully to prevent missing importan...

Page 3: ...ty Rose BHL 45 Freewheel 01 9641 Screw Button Head Hex Socket 6 32 x 7 16 81 0794 Adapter Clutch 81 0723TAB Mounting Post 857F658 AdapterClutch 90 Freewheel 82 5573 Inside BHL Adapter Plate Assembly 01 1495 Machine Screw 8 32 x 5 8 92 0103 Security Rose BHL 45 Freewheel 82 5534 Spring Cartridge BHL 82 1829 Bushing Outside 92 2151 Adapter and Plate Assembly 82 5534 Spring Cartridge BHL 81 0790 Used...

Page 4: ...lustrate left and right roses Figure 4 Figure 4 RH RHR Outside or LH LHR Inside LH LHR Outside or RH RHR Inside Install button head screw into each rose Use a 5 64 hex key to tighten screw firmly to rose Figure 5 Figure 5 LH LHR Outside or RH RHR Inside Security Rose BHL 01 9641 Button Head Screw 6 32 X 7 16 LG RH RHR Outside or LH LHR Inside Figure 3 INCH MM ANGLES FRACTIONS SURFACE FINISH UNLESS...

Page 5: ...Tighten screws evenly 4 Security Torx Screws Rose Assembly Adapter and Plate Assembly with Mounting Posts LH LHR Outside Shown RH RHR Outside Shown Figure 6 4 Installation a Install Adapter Clutch Install adapter clutch into mortise lock hub Figure 7 Note Adapter clutch is oriented toward latchbolt as shown b Install Outside Lever Assembly Use outside bushing and spindle to connect rose adapter pl...

Page 6: ...utside lever hole Fully tighten bushing then unthread bushing just enough to allow spindle to be inserted into lever keeping bushing as tight as possible Once assembled spindle orientation should be as shown Figure 9 Note Longer spindle used on outside c Install Outside Trim Figure 10 LHR Outside Shown Make sure spindle seats into clutch adapter then proceed to step 4d in order to retain Outside T...

Page 7: ...urity Torx screws Tighten screws evenly Figure 12 Figure 12 IMPORTANT Screw oriented towards latch Security Torx Screws LHR Inside Shown f Install Inside Lever Assembly Install inside Spindle Figure 13 Install inside BHL lever assembly to inside adapter plate assembly using security torx set screw IMPORTANT Line up rose screw with gap on spring cartridge Make sure machined end of spindle seats int...

Page 8: ...plications The company s customer base includes commercial construction institutional and industrial markets Copyright 2019 SARGENT Manufacturing Company All rights reserved Reproduction in whole or in part without the express written permission of SARGENT Manufacturing Company is prohibited SARGENT Manufacturing Company 100 Sargent Drive New Haven CT 06511 USA 800 727 5477 www sargentlock com A82...

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