Assa Abloy Corbin Russwin CL3100 Series Installation Instructions Manual Download Page 15 | Manualshive

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Grade 1 Key-In-Lever VR Lever Lock

CL3100 Series

Installation Instructions

FM345 01/19

For Installation Assistance contact Corbin Russwin

1-888-607-5703 • [email protected]

Copyright © 2016, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

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Summary of Contents for Corbin Russwin CL3100 Series

Page 1: ...ghts reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited FM345 01 19 Grade 1 Key In Lever VR Lever Lock CL3100 Series WARNING This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm For more information go to www P65warning...

Page 2: ... and Frame Preparation 4 Mark Door 4 Drill Door 4 Install Strike 4 Lock Disassembly 5 Latch Installation 5 Driver Tip Alignment 5 Sleeve Installation 6 Cam Orientation 7 Rose Installation 7 Lever Installation 8 CL3152 Classroom Intruder Operation Check 9 Cylinder Removal Conventional 9 CL3120 Outside Lever Removal 9 IC Cylinder and Levers Installation Removal 10 11 Remove IC Core 10 Remove IC Core...

Page 3: ...rity of lever handle lock Misalignment can cause premature wear and lessening of security 4 CL3100 Wrench Rose Installation Tool RIT 6 Lobe Security Wrench Item Description Qty 1 Bearing SA 1 2 Latch SA 1 3 Aligning Pin 1 4 Screw Packet 1 5 Inside Sleeve SA 1 6 Outside Sleeve SA 1 7 Collar Sleeve SA 1 8 Plate Rose Support 2 9 Collar Rose Support Plate 2 10 Rose 2 11 Cylinder 1 12 Outside Lever 1 1...

Page 4: ...r Figure 3 Drill Door c Install Strike Figure 4 Install Strike Cut rectangular front recess Mark recess for latch bolt Mark outline of strike Cut recess for latch bolt Install strike secure with two 2 screws IMPORTANT Dead locking plunger stops on strike when door is closed Fold door marker FM347 on the door and mark the hole centers Bore 2 1 8 hole Bore 1 hole 38 High edge of beveled door Finishe...

Page 5: ...earing assembly 2 Insert latch assembly 3 Insert aligning pin from secure side outside of door 4 Install latch plate screws Do not tighten completely until lock installation is finished Figure 5 Lock Disassembly Figure 7 Driver Tip Alignment Lock Disassembly Latch Installation Figure 6 Latch Installation 5 Driver Tip Alignment IMPORTANT Sleeves with colored driver tips require that the slotted cam...

Page 6: ...ional Align driver tips matching the painted sections page 5 step 5 and orient cam to depress lever catch button page 7 step 7 RED CL3157 Storeroom Closet Sleeve Installation page 6 step 6 RED CL3172 Exits Public Toilets Apartment RED CL3151 Entrance Office RED CL3161 Entrance Office RED CL3193 Service Station Align driver tips page 5 step 5 Spline adapter will move freely RED and BLUE CL3120 Priv...

Page 7: ... button if applicable 2 Install rose support plate Note the flange orientation and door prep 3 Install rose support plate collar and tighten with CL3100 wrench 4 Install rose onto support plate C E and K Rose 2A Install C E or K rose Note the flange and bearing operation 3A Install rosette and tighten with the CL3100 wrench CAUTION If excessive wrench torque is required stop and check for cross th...

Page 8: ...tton can be depressed CL3162 Communicating Rotate cam CCW until it stops Then rotate back 45 until lever catch button can be depressed Rotate cam CCW until it stops CL3152 Classroom Intruder CL3155 Classroom CL3175 Corridor Dormitory Lock Function Specific Directions Lever Installation 9 Lever Installation 1 For conventional cylinder place cylinder into lever Insert key and turn 45 CLOCKWISE to al...

Page 9: ...ed back completely clockwise before removing the key 1 Remove 6 lobe security set screw 2 Insert key and rotate 45 clockwise to release lever catch 3 Depress lever catch and remove lever Note Interchange core cylinders do not require removing the lever to remove page 11 step 13D 12 CL3120 Outside Lever Removal Figure 14 Classroom Intruder Operation Check Figure 15 Cylinder Removal 1 Remove 6 lobe ...

Page 10: ...key in this position pull out core 3 Remove key 2 1 Figure 16 Core Removal b Remove IC Core Lever 1 Remove cylinder as above 2 Remove 6 lobe security set screw 3 Use a flat blade screwdriver to rotate cam within lever sleeve 45 clockwise to align lever catch slot with lever catch button See cam orientation page 7 step 7 4 Depress catch and remove lever Figure 17 Core Lever Removal c Install IC Cor...

Page 11: ...k of the cylinder core See spacer type below 2 Insert control key and turn counter clockwise 3 Slide core into lever If core will not fully insert the cam may need adjustment for proper tailpiece slot alignment 4 Rotate control key clockwise to lock in lever 5 Remove control key Hold cylinder with finger and remove key Figure 19 Core Lever Installation Figure 20 Tailpiece Installation 3 4 2 1 5 Sp...

Page 12: ...ontal and remove Figure 22 Install Lever 14 Installation CL3100 Lever Lock with High Security Lever M111 a Assemble Lock Body 1 Prep door and install lock bearing and latch according to door and frame preps that appear on page 3 step 1 2 Complete assembly of lock with security lever attachment according to the following steps b Install Security Attachment Screw 1 Using screwdriver provided unscrew...

Page 13: ...lace the rose on both sides of the door 5 Place and tighten rosette with CL3100 wrench 6 Install lever 7 Tighten 6 lobe security set screws d Remove Cylinder 1 Remove security screw on outside of lever with 6 lobe wrench 2 Insert key and rotate key 45 clockwise keep key in this position 3 Using screwdriver tighten the security attachment screw clockwise until it clears the lever 4 Remove lever and...

Page 14: ...ward Flange facing outward Dimple Dimple CL3350 70 Half Full Dummy Trim D Rose 1 Align mounting plate on both sides of the door with the five 5 holes prepared in the door Note The dimple faces the door edge 2 Install screw from the opposite side of the door Note Mounting plate with clearance hole and threaded hole 2A Install washer and screw from the opposite side of the door half dummy 3 Install ...

Page 15: ...orbin Russwin 1 888 607 5703 techsupport corbinrusswin assaabloy com Copyright 2016 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 15 Page intentionally left blank ...

Page 16: ...and associated with ASSA ABLOY Access and Egress Hardware Group Inc an ASSA ABLOY Group company Copyright 2016 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited FM345 01 19 ...

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