Ashley Ashley AP5660 Installation And Operating Manual Download Page 1

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Installation and Operating Manual

Model AP5660(PE)

SAFETY NOTICE

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow instructions
may result in property damage, bodily injury, or even death.
If your heater is not properly installed, a house

re may result. For everyone’s safety, follow all Installation and Operating

Directions. Never use makeshift compromises during the installation of this appliance.
Contact your local building or

re of

cials about restrictions and installation inspection requirements in your area.

These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes.

The French version of this manual is available for download at www.usstove.com.

Save These Instructions.

United States Stove Company • 227 Industrial Park Road, South Pittsburg, TN 37380 • Phone #: (800) 750-2723

852070G-1904E

This unit is not intended to be used as a primary source of heat.

Certi

ed for installations in the USA

and Canada.

U.S. Environmental Protection Agency

Certi

ed to comply with 2015 particulate emissions standards.

Summary of Contents for Ashley AP5660

Page 1: ...e Contact your local building or fire officials about restrictions and installation inspection requirements in your area These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes The French version of this manual is available for download at www usstove com Save These Instructions United States Stove Company 227 Industrial Park Road South Pit...

Page 2: ...ve unless in structions for doing so are given in this manual All other work should be done by a trained technician Do not operate your stove with the viewing door open The au ger will not feed pellets under these circumstances and a safety concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a meta...

Page 3: ...for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new USSC appliance Print Name Signature Date Please attach a copy of your purchase receipt Warrant...

Page 4: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...

Page 5: ...TM E 2779 EPA Method 28R FUEL CONSIDERATIONS Your pellet stove is designed and tested with premium grade pellets that comply with Pellet Fuels Institute PFI standards You can only burn premium grade pellets in this pellet heater Minimum of 40 lbs density per cubic ft 1 4 to 5 16 diameter length no greater than 1 5 not less than 8 200 BTU lb moisture under 8 by weight ash under 1 by weight and salt...

Page 6: ... IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation Call 800 750 2723 and or consult a professional installer if you have any questions CLEARANCES Your pellet stove has been tested and listed for installation in residential mobile home and alcove applications in accordance with the clearances g...

Page 7: ...152 mm beyond the front and beyond each side of the fuel loading and ash removal openings Your heater will need a minimum 31 x 38 floor protector Floor protection must extend under and 2 in 50 8mm to each side of the chimney tee for an interior vertical installation see FIGURE 2 Canadian Installations require a minimum of 450 mm 17 7 beyond the front of the unit and 200mm 7 8 beyond each side of t...

Page 8: ...LLET VENT TYPE A UL listed 3 inch or 4 inch type PL pellet vent exhaust system must be used for installation and attached to the pipe connector provided on the back of the stove use a 3 inch to 4 inch adapter for 4 inch pipe Connection at back of stove must be sealed using Hi Temp RTV Use 4 inch vent if the vent height is over 12 feet or if the installation is over 2 500 feet above sea level We re...

Page 9: ...when adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 091m above the roof and 2 foot 0 61m above the hi...

Page 10: ...TEP 2 Unpack the top mount controls and ensure that the wiring harness shown is attached securely STEP 3 Connect the factory installed wiring harnesses to the control panel as shown STEP 4 Attach the control panel to the top of the stove as shown STEP 5 Secure with two sheet metal screws Assembly Instructions 10 ...

Page 11: ...rfere with the house framing wiring etc 2 Install a non combustible hearth pad underneath the pellet stove This pad should extend at least 6 152mm in front of the unit 3 Place the pellet stove approximately 15 381mm away from the interior wall 4 Locate the center of the exhaust pipe of your unit This point should then be extended to the interior wall of your house Once you have located the center ...

Page 12: ...ir Intake with approved cap 6 152mm Clearance to Combustibles Floor Protector 6 152mm Clearance Front Figure 9 6 152 mm Clearance Wall to Back of Unit Wall Thimble Exhaust Vent 45 Elbow or Listed Termination Rodent Mesh Cap Combustion Air Intake with approved cap 12 300mm Existing Floor Combustible Non Combustible Floor Protection 6 152 mm 12 ...

Page 13: ...ion air intake pipe 6 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections with high temperature silicone sealant 7 Install a tee with a cleanout on the exhaust pipe found at the rear of your unit 8 Install approved vent upward through the ceiling When you pass through the combustible framing ensure that the appropriate ceiling fire stop is used You must maintain...

Page 14: ...te the center of the exhaust pipe at the back of the unit Line up the center with the same spot on the exterior wall a cut a 7 178mm diameter hole through the wall 7 Install the wall thimble refer to the instructions which come with the wall thimble 8 Install an approved exhaust vent through the wall be sure to make sure that 3 75mm clearances to combustibles are maintained 9 Secure all vent joint...

Page 15: ...DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS UP AND OUT HORIZONTAL TERMINATION KIT Images courtesy of Selkirk STRAIGHT OUT HORIZONTAL TERMINATION KIT STRAIGHT OUT HORIZONTAL TERMINATION KIT Installation 15 ...

Page 16: ...iteria must be met The unit must be secured to the floor using lag bolts in the holes provided in the pedestal base Ensure that the unit is permanently electrically grounded to the chassis of your home with 18 gauge copper wire All exhaust systems must have a spark arrestor IT IS MANDATORY TO TAKE THE COMBUSTION AIR FROM THE OUTSIDE WHEN INSTALLING THIS UNIT IN AIR TIGHT OR MANUFACTURED MOBILE HOM...

Page 17: ...Installation SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk 17 ...

Page 18: ...N The C F button changes the two digit display from degrees Celsius to degrees Fahrenheit D MODE M T BUTTON The Mode of the stove can be switched between manual and controlled with a Thermostat Separate LEDs to the left of the two digit display indicate the mode of operation Manual or T Stat The stove has to be in normal operation to be switched from Manual to T Stat mode Manual mode operates acco...

Page 19: ...ore being placed in hopper to remove most fines Binders Some pellets are produced with materials to hold the together or bind them High ash content Poor quality pellets will often create smoke and dirty glass They will create a need for more frequent maintenance You will have to empty the burn pot plus vacuum the entire system more often Poor quality pellets could damage the auger We cannot accept...

Page 20: ...L TIMES EXCEPT WHEN REFILLING DO NOT OVERFILL HOPPER SHUTDOWN PROCEDURE Turning your stove off is a matter of pressing the POWER button on the display board The green light will turn back to red when the POWER button is pushed The auger motor will stop and the blowers will continue to operate until the internal firebox temperatures have fallen to a preset level 1 Your stove is equipped with a high...

Page 21: ...Exchanger There is a clean out plate on both sides of the heat exchanger that need to be removed to clean fly ash out of the heat exchanger The cleanouts are located inside the cabinet doors on the lower front corners of the heat exchanger If a vacuum is used to clean your stove we suggest using a vacuum designed for ash removal Some regular vacuum cleaner i e shop vacs may leak ash into the room ...

Page 22: ... any remaining pellets from the hopper and the auger feed system Scoop out the pellets and then run the auger until the hopper is empty and pellets stop flowing this can be done by pressing the ON button with the viewing door open Vacuum out the hopper Thoroughly clean the burn pot and firebox It may be desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if your stov...

Page 23: ...should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Do not place other waste in the same container SMOKE AND CO MONITORS Burning wood naturally produces sm...

Page 24: ...his must be brushed clean The exhaust fan can be found behind the left side panel facing the front of the heater the circulation fan can be found behind the right side panel To access the igniter remove the air inlet tube and cover 2 screws The auger motor is located in the center rear of the unit Note When cleaning take care not to damage the fan blades Figure 26 Heat Exchanger Cleaner Handle Cir...

Page 25: ...ossible Causes Possible Remedies Unplug stove first when possible 1 The convection blower is overheating and tripping the internal temperature shutoff Clean any dust off of the windings and fan blade If oiling the blower does not help the blower may be bad 2 The stove is being left on the highest setting for extended periods of time If operating the heater on the highest heat setting the room temp...

Page 26: ...the gray wires to the air switch 6 Combustion blower failure With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full current If there is power the blower is bad If there is not see 8 7 Control board not sending power to combustion blower If there is no current going to the combustion blower ...

Page 27: ...the motor is bad 8 The Proof of Fire POF thermodisc has malfunctioned Temporarily bypass the POF thermodisc by disconnecting the two wires and connecting them with a short piece of wire Then plug the stove back up If the stove comes on and works you need to replace the POF thermodisc This is for testing only DO NOT LEAVE THE THERMODISC BYPASSED Your blowers will never shut off and if the fire went...

Page 28: ...ger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 7 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad STOVE FEEDS PELLETS BUT WILL NOT IGNITE Possible Causes Possible Remedies Unplug stove fi...

Page 29: ...UT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes Possible Remedies Unplug stove first when possible 1 High limit switch has tripped or is defective Wait for the stove to cool for about 30 45 minutes Locate the High Limit thermodisc and press the reset button on the back of it If the heater will not restart check the thermodisc to see if it s bad To test if the thermodisc is bad you can bypa...

Page 30: ...RK AND HAS BLACK TIPS AFTER STOVE HAS BEEN ON FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies Unplug stove first when possible 1 Stove or vent pipe is dirty which restricts airflow through the burnpot Follow all cleaning procedure in the maintenance section of the owner s manual 2 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to th...

Page 31: ...1 2 3 9 8 10 4 5 7 8 11 19 14 18 34 17 15 16 13 12 21 22 21 23 24 33 6 25 20 32 26 27 28 Parts Diagram 31 ...

Page 32: ...167 Gasket Convection Blower 1 18 80622 Blower Convection 1 19 80604 Igniter 1 20 80676 PCBA Controller 1 21 891998 Bushing 2 22 891999 Auger 1 23 80606 Motor Auger 1 24 80491 Micro Switch 1 25 892344 Top Assembly 1 26 892264 Panel Left Cabinet 1 27 892345 Panel Right Cabinet 1 28 892037 Hearth Trim 1 29 892276 Ashley Grill Opening 1 30 851714 Ashley Logo 1 31 892064 Decorative Log 1 32 892199 Hou...

Page 33: ...Wiring Diagram 33 ...

Page 34: ...ty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty 4 Without speci c written exclusionary waivers no one has authority to add to or vary this limit...

Page 35: ...Notes ...

Page 36: ... THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER AP5660 PE 4 THE SERIAL NUMBER ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDE...

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