ascon M4 series User Manual Download

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Icons table

Main universal input

Digital input

Thermocouple

Isolated contact

RTD (Pt100)

NPN open collector

Delta Temp (2x RTD)

TTL open collector

mA and mV

Setpoint

Custom

Local

Frequency

Stand-by

Auxiliary input

Keypad lock

Current transformer

Outputs lock

mA Remote setpoint

Start-up function

Volt Remote setpoint

Timer function

Feedback
potentiometer

Memorized

Remote

Setpoint programmer

SSR Drive

mA mV

SPDT Relay

Triac

SPST Relay

Output

Setpoint slopes
inhibition

PV hold

Run, Hold, Reset and
program selection

Auto/Manual

Digital input
connected functions

ICONS TABLE

M4UK.ed6 20-05-2005 11:43 Pagina 52

Summary of Contents for M4 series

Page 1: ...M I U M 4 6 0 5 0 4 C o d J 3 0 4 7 8 1 A M 4 I E ASCON spa 20021 Bollate Milano Italy via Falzarego 9 11 Tel 39 02 333 371 Fax 39 02 350 4243 http www ascon it e mail sales ascon it ASCON spa ISO 90...

Page 2: ...Temperature Controller 1 16 DIN 48 x 48 M4 line c c 274 8 275 0 1 2 3 4 RUN MAN SP2 UL C US LISTED M4UK ed6 20 05 2005 11 43 Pagina 1...

Page 3: ...ity directive n 92 31 EEC 93 68 EEC 98 13 EEC and the following regulations Regulations on RF emissions EN61000 6 3 2001 residential environments EN61000 6 4 2001 industrial environments Regulation on...

Page 4: ...Operating mode 2 Single OP2 OP1 OP3 action 3 Double OP1 OP3 OP2 action 4 Double OP1 OP2 OP3 action 5 Double OP2 OP3 OP1 action 1 Single OP1 OP2 OP3 action M4 Modbus RS485 Parameterisation Supervision...

Page 5: ...bol related to the European Community directive on electrical protection and electromagnetic compatibility B To prevent hands or metal touch ing parts that may be electrically live the controllers mus...

Page 6: ...NSIONAL DETAILS 48 mm 1 89 in 120 mm 4 72 in 48 mm 1 89 in 20 mm max 0 79 in max 1 3 PANEL CUT OUT 65 mm min 2 56 in min 45 0 6 mm 1 78 0 023 in 45 0 6 mm 1 78 0 023 in 65 mm min 2 56 in min M4UK ed6...

Page 7: ...ilter Warm up Use forced air ventilation Use 24Vac supply version Suggestions Forbidden Conditions D C Corrosive atmosphere E Explosive atmosphere Operating conditions M Altitude up to 2000 m T Temper...

Page 8: ...ting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 1 3 2 1 5 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 1 2 1...

Page 9: ...e AMP 165004 5 5 mm 0 21 in Stripped wire L 5 5 mm 0 21 in Terminals L 0 5 Nm 6 5 4 3 2 1 12 11 10 9 8 7 16 15 18 17 14 13 Rear terminal cover Wire size 1 mm2 18 AWG Solid Stranded 5 7 mm 0 22 in Posi...

Page 10: ...nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not achievable use shield ed...

Page 11: ...onnec tions have been completed 3 In accordance with the safety reg ulations the power supply switch shall bring the identification of the relevant instrument The power supply switch shall be easily a...

Page 12: ...esent must be connected to a proper earth B For Pt100 resistance thermometer If a 3 wires system is used use always cables of the same diam eter 1mm2 min line 20 lead maximum resistance When using a 2...

Page 13: ...ated For the measure of the load cur rent see page 34 Primary coil 10A 100A Secondary coil 50mA default 100mA jumper selectable 18 17 10 100A 50 100mA load CT 5 watt burden resistor 0 5 for 1A seconda...

Page 14: ...OP2 Logic Notes 1 Each control output can be replaced by the OP4 analogue output The replaced output is not yet available 2 With heat cool control AL2 and AL3 share in or mode the same output the fre...

Page 15: ...T B 2 3 5 D DOUBLE ACTION RELAY TRIAC LOGIC CONTROL OUTPUT B 2 3 5 E DOUBLE ACTION LOGIC RELAY TRIAC CONTROL OUTPUT B Load Static relay 10 11 OP2 Fuse Coil of the heat load contactor 3 4 OP1 Fuse Coil...

Page 16: ...e read gammadue and deltadue controller series serial com munication and configuration 7 8 Load 7 8 mA OP4 2 3 6 ALARMS OUTPUTS B Fuse Coil of the load alarm contactor 3 4 OP1 Fuse Coil of the load al...

Page 17: ...are accessible from the front panel by mean of a particular procedure described at section 4 2 2 page 21 L Basic product code hardware Configuration code software Instrument Label C D M N B P N CONF S...

Page 18: ...S485 Modbus Jbus protocol 0 None 6 Transmitter Power Supply 8 Transmitter P S CT C 0 0 0 5 5 CT 7 Transmitter P S Cont control output 0 9 9 Transmitter P S Cont control CT 0 3 Analogue control output...

Page 19: ...28 752 F 32 2192 F 32 2912 F 99 9 572 0 F 328 1112 F 32 1112 F 32 1112 F 200 400 C 0 1200 C 0 1600 C Engineering units 99 9 300 0 C Engineering units 200 600 C 0 600 C 0 600 C Control action type M Re...

Page 20: ...olute 2 active high 3 active low Deviation active high 4 active low 5 Band active out 6 active in 7 Heater break by CT 3 active during ON output state 8 active during OFF output state 9 1 For alarm 3...

Page 21: ...t status LEDs red When the measured value is greater than sensor high range 4 When the measured value is less than the sensor low range RUN Start up Timer running green Fuzzy Tuning running green blin...

Page 22: ...e 4 Local Setpoint manual Note 1 See table page 37 2 This display is not presented if the instrument has been con figured as an On Off controller 3 Value in Ampere Only with CT option see page 34 4 On...

Page 23: ...sing the button the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the parame ter In case of Setpoint modification press or once to di...

Page 24: ...4 3 2 MNEMONIC CODES SETTING e g configuration see page 35 Press the or to display the next or previous mnemonic for the selected parameter Continued pressing of or will display further mnemonics at...

Page 25: ...stead of the Setpoint value To unlock the outputs press again the keys simultaneously the Soft start will be enabled The outputs lock unlock can be achieved by serial communica tions too AThe outputs...

Page 26: ...tion selection enter Prameter menu selection 35 0 p b Parameter value Parameter mnemonic M4 Operator mode Timer run stop if option installed Auto Man selection see page 24 AL3 alarm threshold 1 see pa...

Page 27: ...100 0 Cool control output high limit heat cool PID configuration only 10 0 100 0 Control output hysteresis On Off control only 0 1 10 0 of span 2nd GROUP Tuning run stop PID algorithm only Continuous...

Page 28: ...0 1 999 9 digit min Setpoint ramp down 0ff 0 1 999 9 digit min Setpoint low limit low range s p H Setpoint high limit s p l high range Start up Setpoint if option installed s p l s p H Start up hold...

Page 29: ...t Off 60 60 digit Error dead band PID algorithm only 0ff 0 1 10 0 digits Soft start output value PID algorithm and t Mod 0ff 0ff 0 1 100 0 Soft start activation time only if st Opdifferent than 0ff 1...

Page 30: ...ion of the digital waveform t c C t c t d t i p b 29 4 Operations 4 5 PARAMETERS Band alarm On Off Active out Active in hy SP Full scale Full scale hy Alarm threshold On Off Deviation alarm On Off Act...

Page 31: ...ol or alarm output hysteresis span set in of the full scale Off SP On Hysteresis of the threshold hy hy C hy AL2 alarm hysteresis AL3 alarm hysteresis Hysteresis of the threshold of both the alarms th...

Page 32: ...OPERATION Select the code 1 on n or o configuration indexes see pages 18 or 19 The following parameter is then available LBA delay t LbA Setting a value between 1 and 9999 sec the alarm works as LBA...

Page 33: ...In sh Filter response 100 0 PV 63 2 t Fil Time t fil Soft start control output value Value of the control output during the Soft start activation time Soft start activation time Time duration startin...

Page 34: ...en there is an overlap the dis played output OUt shows the algebric sum of the Heat and Cool outputs HEAT COOL CONTROL A Heat Cool actions separated Insert positive d bnd value 0 10 B Heat Cool action...

Page 35: ...on it is possible to dis play the load current and set an alarm threshold It is possible to set AL2 or AL3 index 8 and 9 to have an alarm when during the ON time of the time proportional output the lo...

Page 36: ...nfiguration of the controller is specified through a 4 digit code that defines the type of input of control output and of the alarms sect 3 2 page 18 Press or to display the next parameter or the next...

Page 37: ...999 AL3 configuration code see table O page 19 Digital input function only if installed see table 2 Timer Start up operating mode only if installed see page 40 and table 1 page 42 Timer Action only if...

Page 38: ...inputs not active This situation ends when a correct configuration code is entered Conf 9999 Table 1 Supported Engineering Units Notes 1 Minimum Range 100 digits 2 To avoid free parameter access inse...

Page 39: ...ted automatically accord ing to the process condition when the operation is started Step response This type is selected when at the start of the autotune operation the PV is far from the Setpoint of m...

Page 40: ...the basis of this data and their statistical values stored in the instrument it modifies auto matically the PID term parameters It is the ideal for all applications where it is required to change con...

Page 41: ...on the second group see page 27 Start up Setpoint s p l s p H Start up hold time 0 500 min Output high limit 5 0 100 0 min Op Hs t h sU s p sU t Mod 1 The Start up function includes three phases 1st...

Page 42: ...process variable PV is greater than the lowest between the sp sU and the working Setpoint the next phase Hold or Off will be executed instead of the Limy phase During the Limy and Hold phas es the led...

Page 43: ...ee page 26 Timer setting 1 9999 s min Stand by Setpoint only for t Mod 7 s p l s p H 6 2 1 DISPLAY When the Timer is running the led is on When the Timer ends the Setpoint display shows alternatively...

Page 44: ...ct selection when the con troller restarts you can have two different situations with automatic mode t act 2 3 6 7 the Timer function starts again and the counting time is reinitialised with manual mo...

Page 45: ...utput is forced to zero 1 C Counting start time timer launch time end in control mode The time counting starts when the timer is launched The control action is not affected by the Timer function 1 Whe...

Page 46: ...arts F Control action with stand by Setpoint during the counting time The time counting starts when the timer is launched and the control action use the Stand by Setpoint At the end the control action...

Page 47: ...mpensation con NTC Error 1 C 20 C 0 5 C Burnout Line 150 max Input drift 2 V C Env Temp 5 V 10 Wire Res DC input current 4 20mA 0 20mA with external shunt 2 5 Rj 10M Engineering units Conf decimal poi...

Page 48: ...ntrol output AL2 alarm AL3 alarm OP1 Relay Triac OP2 Relay or logic OP3 Relay Triac OP2 Logic OP1 Relay Triac OP3 Relay Triac OP1 Relay Triac OP3 Relay Triac OP2 Relay or logic OP1 Relay Triac OP2 Log...

Page 49: ...ute threshold whole range Sensor break heater break alarm Latching Blocking Loop Break Alarm Setpoint Local and stand by digital input or serial communications Ramp up and down User inhibited 0 1 999...

Page 50: ...otection Password to access the configuration and parameters data keypad lock output lock General characteristics Power supply PTC protected 100 240Vac 15 10 50 60 Hz or 24Vac 25 12 50 60 Hz and Power...

Page 51: ...orkmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions report ed on this manual G P Graf...

Page 52: ...52 2873 FINLAND ESTONIA TIM TOOL OY Phone 358 50 501 2000 Fax 358 9 50 55 144 GERMANY MESA INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CONTROL SYSTEM Phone 30 31 521 055...

Page 53: ...input Keypad lock Current transformer Outputs lock mA Remote setpoint Start up function Volt Remote setpoint Timer function Feedback potentiometer Memorized Remote Setpoint programmer SSR Drive mA mV...

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