Ascon tecnologic KX5P Engineering Manual Download Page 15

Ascon Tecnologic - KX5P Line - ENGINEERING MANUAL - PAG. 15

•  In multi loop machinery where the fast method reduces 

the calculation error due to the effect of the other loops.

3. 

The 

EvoTune

 type is suitable when:

•  You have no information about your process;
•  You can not be sure about the end user skills;
•  You desire an auto tune calculation independently 

from the starting conditions (e.g. set point change 
during tune execution, etc).

Note: 

Fast auto-tune can start only when the measured 
value (PV) is lower than (SP + 1/2SP).

Available: 

When [56] cont = PID

Range: 

-4... 8 where:

  -4  Oscillating auto-tune with automatic restart at 

all set point change;

  -3  Oscillating auto-tune with manual start;
  -2  Oscillating auto-tune with automatic start at the 

first power up only;

  -1  Oscillating auto-tune with automatic restart at 

every power up;

  0  Not used;
  1  Fast auto tuning with automatic restart at every 

power up;

  2  Fast auto-tune with automatic start at the first 

power up only;

  3  FAST auto-tune with manual start;
  4  FAST auto-tune with automatic restart at all set 

point change.

 5  EvoTune with automatic restart at every power up;
  6  EvoTune with automatic start at the first power 

up only;

  7  EvoTune with manual start;
  8  EvoTune with automatic restart at all set point 

change.

Note: 

All auto-tunes are inhibited during program execution.

[58] tunE - Manual start of the auto-tune

Available: 

When [56] cont = PID.

Range: 

oFF 

The instrument is not performing the auto-tune;

on 

The instrument is performing the auto-tune.

[59] HSEt - Hysteresis of the ON/OFF control

Available: 

When [56] cont  is different from PID.

Range: 

0... 9999 engineering units.

[60] Pb - Proportional band

Available: 

When [56] cont = PID.

Range: 

1... 9999 engineering units.

Note: 

Auto-tune functions calculate this value.

[61] ti - Integral time

Available: 

When [56] cont = PID.

Range: 

OFF 

Integral action excluded;

1... 9999 seconds;
inF 

Integral action excluded.

Note: 

Auto-tune functions calculate this value.

[62] td - Derivative time

Available: 

When [56] cont = PID.

Range: 

oFF - derivative action excluded;
1... 9999 seconds.

Note: 

Auto-tune functions calculate this value.

[63] Fuoc - Fuzzy overshoot control

This parameter reduces the overshoot usually present at 
instrument start up or after a set point change and it will be 
active only in this two cases.

Setting a value between 0.00 and 1.00 it is possible to slow 
down the instrument action during set point approach.
Setting 

Fuoc = 1

 this function is disabled.

PV

SP

time

2

1

3

Available: 

When [56] cont = PID

Range: 

0... 2.00.

Note: 

Fast auto-tune calculates the Fuoc parameter while 
the oscillating one sets it equal to 0.5.

[64] tcH - Cycle time of the heating output

Available: 

When at least one output is programmed in order 
to be the heating output (H.rEG), [56] cont = PID

Range: 

1.0... 130.0 seconds.

[65] rcG -  Power ratio between heating and cooling 

action

 (relative cooling gain)

The instrument uses the same PID parameter set for heat 
and for cool action but the efficiency of the two actions is 
usually different.
This parameter allows to define the ratio between the efficien-
cy of the heating system and the efficiency of the cooling one.
An example will help us to explain the philosophy.
Consider one loop of a plastic extruder.  The working tem-
perature is equal to 250°C.
When you want to increase the temperature from 250 to 
270°C (

D

T = 20°C) using 100% of the heating power (resis-

tor), you will need 60 seconds.
On the contrary, when you want to decrease the temperature 
from 250 to 230°C (

D

T = 20°C) using 100% of the cooling 

power (fan), you will need 20 seconds only.
In our example the ratio is equal to 60/20 = 3 ([65] rcG = 3) 
and it say that the efficiency of the cooling system is 3 time 
more efficient of the heating one.

Available: 

When two control actions are programmed  
(H.rEG and c.rEG) and [55] cont = PID.

Range: 

 0.01... 99.99.

Note: 

Auto-tune functions calculate this value.

[66] tcc - Cycle time of the cooling output

Available: 

When at least one output is programmed in order 
to be the cooling output (c.rEG), [56] cont = PID.

Range: 

1.0... 130.0 seconds.

[67] rS - Manual reset (integral pre-load)

It allows to drastically reduce the undershoot due to a 
hot restart.  When your process is steady, the instrument 
operates with a steady power output (e.g.: 30%).
If a short power down occurs, the process restarts with a 
process variable close to the set point while the instrument 
starts with an integral action equal to zero. 
Setting a manual reset equal to the average power output (in our 
example 30%) the instrument will start with a power output equal 
to the value it will use at steady state (instead of zero) and the 
undershoot will become very little (in theory equal to zero).

Available: 

When [56] cont = PID.

Range: 

-100.0... +100.0%.

Summary of Contents for KX5P

Page 1: ...on the back Select a mounting location having the following characteristics 1 It should be easily accessible 2 There is minimum vibrations and no impact 3 There are no corrosive gases 4 There are no w...

Page 2: ...ected at one point only 4 Pay attention to the line resistance a high line resistance may cause measurement errors 2 3 Inputs 2 3 1 Thermocouple Input 1 2 _ Continuity detection current 250 nA Cold ju...

Page 3: ...en by 24 VDC Digital input 1 Digital input 2 4 5 6 Logic status 1 6 24 VDC Logic status 0 0 3 VDC 2 4 Outputs Safety notes To avoid electrical shocks connect power line at last For supply connections...

Page 4: ...50 V RS 485 Voltage levels According to EIA standard Protocol type MODBUS RTU Byte format 8 bit with no parity Stop bit 1 one Baud rate Programmable between 1200 38400 baud Address Programmable betwee...

Page 5: ...ure drift It is part of the global accuracy Operating temperature 0 50 C 32 122 F Storage temperature 30 70 C 22 158 F Humidity 20 85 RH not condensing Electromagnetic compatibility and safety require...

Page 6: ...r display is lit We define all the above described conditions as Standard Display 5 3 How to enter the Configuration mode The configuration parameters are collected in various groups Every group defin...

Page 7: ...linear 0 10 0 10 V linear 2 10 2 10 V linear When the code of the input type is equal to e see How to order paragraph J TC J 50 1000 C 58 1832 F crAL TC K 50 1370 C 58 2498 F S TC S 50 1760 C 58 3200...

Page 8: ...G2 U the instrument forces 12 diF2 parameter to nonE If 11 diF1 was equal to SP4 or UPDN it will be forced to nonE 4 The transfer from 9 io4F on to 9 io4F Out4 makes parameter 24 O4F visible equal to...

Page 9: ...of range or burn out indicator P FAL Power failure indicator bo PF Out of range Burnout and Power failure indicator St By Stand By status indicator diF1 Repeates the digital input 1 status diF2 Repeat...

Page 10: ...rom serial link H rEG Heating output c rEG Cooling output AL Alarm output P End Program end indicator P HLd Program hold indicator P uit Program wait indicator P run Program run indicator P Et1 Progra...

Page 11: ...ff off off ON ON ON ON 2 The SE br sensor break alarm will be ON when the display shows indication 29 Ab1 Alarm 1 function Available When 28 AL1t is different from nonE Range 0 15 with the following r...

Page 12: ...ysteresis equal to 25 C 34 AL1d Alarm 1 delay Available When 28 AL1t is different from nonE Range From oFF 0 to 9999 seconds Note The alarm goes ON only when the alarm condition persists for a time lo...

Page 13: ...arm with alarm indication out of the band LHAi Absolute band alarm with alarm indication inside the band SE br Sensor break Note The relative alarm are relative to the current set point this may be di...

Page 14: ...plication example LbAt LBA time 120 seconds 2 minutes LbAS delta LBA 5 C The machine has been designed in order to reach 200 C in 20 minutes 20 C min When the PID demands 100 power the instrument star...

Page 15: ...ctive only in this two cases Setting a value between 0 00 and 1 00 it is possible to slow down the instrument action during set point approach Setting Fuoc 1 this function is disabled PV SP time 2 1 3...

Page 16: ...is lower or equal to SS tH parameter SP Group Set point parameters The SP group will be available only when at least one output is programmed as control output H rEG or C rEG 74 nSP Number of used se...

Page 17: ...equal to 50 In this way the thermal profile will be the following Master SP 210 C Second zone SP 210 45 165 C Third zone SP 210 45 165 C Fourth zone SP 210 30 180 C Fifth zone SP 210 40 250 C Sixth z...

Page 18: ...quence in order to show that the instru ment is working correctly If an alarm occurs or a button is pressed the display returns to the normal operation 93 FiLd Filter on the displayed value Available...

Page 19: ...n the chamber is steady take note of the temperature measured by the reference system e g 9 C 3 Set 138 AL P 10 low working point and 139 ALo 1 the difference between the reading of the instrument and...

Page 20: ...HMI interface in order to make the instrument easy to use for the operator and comfortable for the assistance By a special procedure named promotion the OEM can create two parameter subsets The first...

Page 21: ...shows the power output the MAN LED is ON and the instrument allows to set manually the control output power No Automatic action will be made In Stand by mode the instrument operates as an indicator I...

Page 22: ...r promoted in the Limited Access level but it is important that all changes are made by authorized personnel only In this cases proceed as follows 1 Press the button for more than 5 seconds 2 The uppe...

Page 23: ...6 1 Additional information This instrument is able to show some additional information that can help managing the system The additional information are related to how the instrument is programmed hen...

Page 24: ...we use Program 1 as example Pr1 Group Program 1 129 P1 F Program 1 action at power up Available Always Range nonE Program not used S uP d Start at power up with a first step in stand by S uP S Start a...

Page 25: ...of the third group equal to OFF The instrument will mask all the following parameters of the program in editing 140 P1 G2 Gradient of the second ramp Available When 129 P1 F is different from nonE an...

Page 26: ...erent from oFF and 154 P1 S5 is different from oFF Range 0 1 999 9 enginering units per minute inF Step transfer 156 P1 t5 Time of the fifth soak Available When 129 P1 F is different from nonE 139 P1...

Page 27: ...ere is not a ninth program For more details see Pr1 group 8 2 How to exit from program editing When you want to come back to the standard display push the button for more than 5 seconds Note The param...

Page 28: ...point updating and time count are stopped and the instrument operates as controller with fixed set point The HOLD mode may be activated Setting 128 Pr St parameter HoLd A short pressure of the button...

Page 29: ...nge or an under range is detected the alarms operate as in presence of the maximum or the minimum measurable value respectively To check the out of span Error condition proceed as follows 1 Check the...

Page 30: ...THE EQUIPMENT OFF power supply relay output etc 2 Using a vacuum cleaner or a compressed air jet max 3 kg cm2 remove all deposits of dust and dirt which may be present on the case and on the internal...

Page 31: ...al Point Position linear inputs 0 0 3 0 Decimal Point Position different than linear inputs 0 1 3 SSc Initial scale read out for linear inputs dp 1999 9999 0 4 FSc Full Scale Readout for linear inputs...

Page 32: ...st 15 Ao1L Initial scale value of the analog retransmission dP 1999 Ao1H 1999 16 Ao1H Full scale value of the analog retransmission dP Ao1L 9999 9999 17 o1AL Alarms linked up with the out 1 0 0 63 1 A...

Page 33: ...AL Alarm output P End Program end indicator P HLd Program hold indicator P uit Program wait indicator P run Program run indicator P Et1 Program Event 1 P Et2 Program Event 2 or bo Out of range or Bur...

Page 34: ...m 2 function 0 0 15 1 Not active at power up 2 Latched alarm manual reset 4 Acknowledgeable alarm 8 Relative alarm not active at set point change 0 38 AL2L For High and low alarms it is the low limit...

Page 35: ...control with neutral zone 3Pt Servomotor control available only when Output 2 and Ou tput 3 have been ordered as M Pid 57 Auto Autotuning selection 0 4 Oscillating auto tune with automatic restart at...

Page 36: ...he value will be scaled on the input range and this value will be used as remote SP trin 83 SPLr Local remote set point selection 0 Loc Local rEn Remote Loc 84 SP u Rate of rise for POSITIVE set point...

Page 37: ...he measured value PErc Percent of the power output used during soft start when the soft start time is equal to infinite the limit is ever active and it can be used also when ON OFF control is selected...

Page 38: ...ith a first step in stand by nonE 130 P1 u Program 1 Time unit of the soaks 2 hh nn Hours and minutes nn SS Minutes and seconds hh nn 131 P1 E Program 1 Instrument behaviour at the end of the program...

Page 39: ...Go to the set point selected by A SP St by Go to stand by mode A SP 168 P2 nE Program 2 Number of executions 0 1 99 times inF indefinitely 169 P2 Et Program 2 Time of the end program indication 2 0 0...

Page 40: ...to SPHL 0 212 P3 G2 Program 3 Gradient of the 2nd ramp 1 0 1 999 9 E U minute inF Step transfer inF 213 P3 t2 Program 3 Time of the 2nd soak 2 0 00 99 59 time units 0 10 214 P3 b2 Program 3 Wait band...

Page 41: ...the 3rd soak dP 0 oFF 1 9999 E U oFF 256 P4 E3 Program 4 Events of the 3rd group 0 00 00 11 11 0 event OFF 1 event ON 00 00 257 P4 S4 Program 4 Set point of the 4th soak dP OFF or from SPLL to SPHL 0...

Page 42: ...ogram 5 Events of the 5th group 0 00 00 11 11 0 event OFF 1 event ON 00 00 302 P5 S6 Program 5 Set point of the 6th soak dP OFF or from SPLL to SPHL 0 303 P5 G6 Program 5 Gradient of the 6th ramp 1 0...

Page 43: ...t step in stand by nonE 345 P7 u Program 7 Time unit of the soaks 2 hh nn Hours and minutes nn SS Minutes and seconds hh nn 346 P7 E Program 7 Instrument behaviour at the end of the program execution...

Page 44: ...1 9999 E U oFF 389 P8 E1 Program 8 Events of the 1st group 2 00 00 11 11 0 event OFF 1 event ON 00 00 390 P8 S2 Program 8 Set point of the 2nd soak dP OFF or from SPLL to SPHL 0 391 P8 G2 Program 8 Gr...

Reviews: