Asahi Sunac SP1628 Operation And Maintenance Manual Download Page 12

 

 

10

 

 

 

 

Operation

 

  Flushing the equipment before first use 

Flush the equipment before first use.    Check the fluid passage for leak at the same time.    If there 
is any leak, retighten using two (2) special spanner, putting one on the joint, the other on the base.   
Remove foreign materials, as well. 

 
  

Foreign materials, such as dust, contaminants, etc., may cause the nozzle to get 
clogged, resulting in inconsistent spray pattern.    Flush thoroughly. 

Equipment Flushing Procedure 
(1) Provide 3 liters of solvent (cleaning thinner).   

Fill an empty can (fluid container) with solvent (cleaning thinner).    Put the suction pipe into the can 
and check to see that the suction filter is fully immersed in the solvent. 

(2) Gradually open the air regulator (turn clockwise) and supply compressed air and then start 

operation.  Set the compressed air at about 0.1 MPa. 

 

 

In order to prevent an air regulator from getting damage , unlock the handle of air 
regulator before operate.

 

 

 
(3) Put the tip of spray gun into solvent and pull the trigger.    Solvent circulates through the system, 

purging air inside (which comes out in the form of bubbles). 
This will clean the liquid passage through the system, hose and gun. 

(4) Once passage cleaning is done, pull the suction pipe off the fluid can and run the pump idly to 

completely remove residual solvent within the pump.    And then close the air regulator (turn 
counter-clockwise). 

Now it’s ready for operation. 

 

  Starting and adjusting the pump 

(5) Provide a paint fluid can. 
(6) Repeat Step (1) through (3), with paint fluid. 
(7) Adjust the air regulator to keep compressed air pressure at 0.2 to 0.5MPa. 

The fluid pressure of:   

SP1636 is 20 times the compressed air pressure, 
SP1628 is 30 times the compressed air pressure. 

Therefore, when the ratio is: 

1:20, fluid pressure will be 4MPa ~ 10MPa, 
1:30. fluid pressure will be 6MPa ~ 15MPa or more, causing the pump to stop. 

 
 
 

The fluid pressure can be 20, 30 times the operating air pressure, calling for 
extra care when operating the pump.

 

(8) 

Put the nozzle on the spray gun. 

 
 
 

Ensure that spray gun’s trigger is locked.    If you fail to do so, trigger could be 
pulled accidentally, resulting in personal injury. 

 

(9) Check to see that there is no leak from the joint between the painting equipment and hose. 

If you find leak: 
Bring the pressure down, Drain the fluid, 
Then, locate the point of leakage, Retighten to fix the leak. 

Operation 

NOTICE

WARNING

WARNING

CAUTION

Summary of Contents for SP1628

Page 1: ...to operate the equipment and follow the instructions Always keep the manual handy until such time as the equipment is no longer being used If your manual is lost or worn badly do not hesitate to cont...

Page 2: ...ld not be allowed to operate the equipment Should you have any questions with regard to the manual please give us the Model Name and Serial Number of your equipment so that we may be able to help you...

Page 3: ...rds involved WARNING Alerts a hazardous situation which may result in personal injury with instructions on how to avoid it CAUTION Alerts a hazardous situation which may result in damage or breakage t...

Page 4: ...y part of your body Stay away from the trajectory of spray jet from the nozzle Don t put your hand or fingers over the spray nozzle Don t attempt to use the painting equipment until you are fully acqu...

Page 5: ...ing fluid on the skin or in the eyes etc relieve the pressure following this Pressure Relief Procedure whenever you Inspect the pump or gun Remove or mount the nozzle for cleaning or replacement Stop...

Page 6: ...you find them not set the pump at a pressure that does not exceed the lowest maximum operating pressure of all parts and accessories used with the equipment Each time you use the equipment retighten...

Page 7: ...ied to the air motor When operating the pump be sure to put the air motor cap on so that your fingers may not be struck or caught in a pinch or shear point by the moving part and that your eardrum may...

Page 8: ...properly by all means in accordance with the grounding procedure set forth by Electrical Equipment Technical Standard Class D grounding or equivalent The grounding procedure for each of the painting s...

Page 9: ...trigger the gun for flushing Solvent Safety Precautions Do not use halogenated hydrocarbon solvent Halogenated hydrocarbon solvent may explode when it comes into contact with the aluminum or plated po...

Page 10: ...ements Continuous 1 5kW 2PS Intermittent 0 75kW 1PS System Configurations Pump Suction filter Suction hose Air regulator Air pressure gauge Nozzle cleaner Material filter Special tool Accumulator hose...

Page 11: ...h 24 for part names Being 100 inspected at the factory before shipment the airless pump is ready for operation once connections are made with a hose and gun Upon unpacking however please check the con...

Page 12: ...ubbles This will clean the liquid passage through the system hose and gun 4 Once passage cleaning is done pull the suction pipe off the fluid can and run the pump idly to completely remove residual so...

Page 13: ...ning 3 Set the airless nozzle in the reversed direction with the rear end facing the nozzle cleaner then loosen the nipple letting air jet out blowing out the materials that clogged the nozzle Please...

Page 14: ...he pump take it apart and clean Before you take parts apart always drain all paint fluid in the system and completely relieve the pump operating pressure and wrap air pressure down to zero 3 Flush the...

Page 15: ...up enough to provide a room for a spanner to be manipulated life the cap This will shift the valve pushing the shift rod up making access by a spanner possible Remove four bolts Carefully lift the cyl...

Page 16: ...l cylinder Remove the cylinder 14 from the pump housing 1 Remove the packing from the check valve 8 Pull the pump housing off the body Put the packing retainer 2 back in Pull off the piston rod 6 Remo...

Page 17: ...ace nozzle with a new one If worn too fast suspect nozzle compatibility with fluid Also if pressure too high nozzle service life gets shorter 4 Fluttering spray and tails 1 through 9 per 3 above apply...

Page 18: ...u found leak from joint Bring the pressure down Drain the fluid Locate the point of leakage Retighten Use the lowest pressure possible when Flushing the fluid circulation passage in the system Circula...

Page 19: ...17 Air regulator Cart Nozzle Spray gun High pressure fluid hose Material filter Accumulator hose Suction filter Suction hose 9 Component Names...

Page 20: ...18 SP1628 40344 7 SP1636 40344 6 SP1628S 40378 4 SP1636S 40378 5 Standard specifications SUS specifications...

Page 21: ...1002 Barrel nipple 2 18 2076 201 Cart frame 1set 39 325 0009 Three way ball cock 1 Airless Pump SP1628S 40378 4 SP1636S 40378 5 SUS specification o Part No Part Name Qty Remarks o Part No Part Name Q...

Page 22: ...151 0001 Oil seal 1 9 0105 009 Valve bar 1 28 01 11240 Hex bolt 4 10 0102 110 Spring 2 29 0 91200 Spring washer 4 11 0101 011 Wire 2 30 49 10432 Split pin 1 12 0101 012 Air valve 2 31 56 13800 Stop r...

Page 23: ...21 Material cylinder 0280 3 Material cylinder 0281 3 Material cylinder 0290 4 Material cylinder 0291 2...

Page 24: ...carry in stock Part number in the upper box is for 1 20 and that in the lower box is for 1 30 SUS specification Material cylinder 0290 4 1 20 0291 2 1 30 o Part No Part Name Qty Remarks o Part No Part...

Page 25: ...2 Ball cock 0913 Ball cock HPC2T 0902 o Part No Part Name Qty Remarks 1 0902 001 Body 1 2 0902 002 Nipple 2 3 0902 003 Ball 1 4 0902 004 Shaft 1 5 1507 107 Handle 1 6 0902 006 Screw 1 7 0902 007 Nut 1...

Page 26: ...ilter SF1406 o Part No Part Name Qty Remarks 1 0502 001 Filter body 1 2 0502 002 Snap 1 3 0502 003 04 Screen 1 40 mesh Items marked with are the parts we recommend you to carry in stock Suction filter...

Page 27: ...f the parts conducted by the Company the defects are deemed to be to attributable to the factors within the Company s responsibility In the following cases free after sales service is not provided 1 F...

Page 28: ...and Regulations of Japan In the rare eventuality of this equipment being used outside Japan compliance with the safety standards of the relevant countries is of course mandatory 21th Edition March 13...

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