Asada 400SA Instruction Manual Download Page 4

PIPE SAW 400SA

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◆ Keep visitors away. 

Do not let visitors touch the machine and air hose or operate the machine. 
All visitors, especially children, should be kept away from the work area to avoid injury.

◆ Do not force the machine. 

Use the machine for the intended application only. 
It will do a better job and be safer at the rate for which it was designed. 
Forcing the machine will not only invite product damage but also lead to accidents. 
Avoid forcible usage which will cause the motor to lock. A smoke or fire may occur.

◆ Wear proper apparel. 

Do not wear neckties, open-sleeved clothing, knitted gloves, loose clothing or jewelry (such as 
necklaces). Otherwise you may get caught in moving parts. 
Rubber gloves and non-skid footwear are recommended when working in outdoors. 
Slippery gloves and footwear will lead to injury. 
Wear caps or protective hair covering to contain long hair.  
Wear crash helmets, safety shoes, etc. according to your working environment.

◆ Do not overreach. 

Keep proper footing and balance at all times. You may tumble and get hurt.

◆ Remove wrenches and other hand tools. 

Before turning on the machine, make sure that hand tools used for the inspection or adjustment 
have been removed from the machine. 
Accident or injury may occur if you start the machine with hand tools on it.

◆ Stay alert. 

Watch what you are doing and use common sense while working. 
Carelessness will lead to accident or injury. 
Do not operate the machine when you cannot concentrate on your work, e.g. when you are tired 
or while under the influence of alcohol, medication or drugs. Otherwise, accident or injury may 
occur.

◆ Do not abuse the air hose.

 

Never carry the machine by Air Hose or pull it to disconnect from Air Maintenance Unit or Air 
Compressor. 
Keep Air Hose away from heat, oil, grease, knives or things having sharp edges. 
Place the machine in where Air Hose will not be stepped on, hooked, or damaged by excessive 
force. Otherwise, you may get electrical shock or the cord may be shorted causing a fire.

WARNING

Summary of Contents for 400SA

Page 1: ...Large Diameter Existing Pipe Cutting Machine Air Motor Operated PIPE SAW 400SA Read through this manual carefully before using the machine INSTRUCTION MANUAL...

Page 2: ...In this manual and on the machine the safety instruction levels are classified into as following three levels SAFETY PRECAUTIONS CLASSIFICATION OF CAUTIONS CONTENTS SAFETY INSTRUCTIONS 2 OPERATING IN...

Page 3: ...njury Never touch the saw blade and moving parts until you have confirmed a complete stop When it is required to touch the saw blade or moving parts for replacement etc switch off the machine and unpl...

Page 4: ...safety shoes etc according to your working environment Do not overreach Keep proper footing and balance at all times You may tumble and get hurt Remove wrenches and other hand tools Before turning on...

Page 5: ...Check the machine for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation Do not use the machine when its plug and or co...

Page 6: ...hine body securely during operation If you do not hold it securely you may get injured If you have dropped or hit the machine accidentally carefully check its saw blade body etc for damage crack or de...

Page 7: ...cut a pipe near an obstacle such as a wall or an adjacent pipe leave an enough clearance to prevent the tip of the saw blade from making contact with the obstacle Pay attention not to cut the Air Hose...

Page 8: ...face warning label Saw Blade Operating Handle Main Body Grip Mu er Ball valve Following three warning labels are stuck to this machine and the vise These labels show explanation for securing safety Ke...

Page 9: ...ke Min 40 400min 1 SPM Weight and Size Main Body 13kg 480 302 252 Vise 8kg 173 210 326 Plastic Box 1 3 5kg 785 370 325 Plastic Box 2 1 8kg 420 375 330 Total weight Packed state Plastic Box 1 30 5kg 80...

Page 10: ...T 10 70278 5pce 490 8T 12 70279 5pce 530 8T 14 70295 5pce 640 8T 16 70644 5pce 12 30 Resin pipe 815 8T 24 71099 5pce Casting pipe Steel pipe Saw blade HSS for stainless 440 8T 10 70305 5pce Stainless...

Page 11: ...re to remove the saw blade when carrying the machine Carry the machine putting in the storage box Make sure that the working area is kept proper as described in the SAFETY INSTRUCTIONS and OPERATING I...

Page 12: ...the oil completely Do not drop the machine on your feet when lifting it When installing the machine check the supporting force of the pipe existing pipes Do not install the machine to the decrepit pi...

Page 13: ...ench loosen the clamp bolt to the full end As the clamping allowance is not generated if the clamp bolt is not loosened the vise cannot be fixed clamping allowance 30 Set a chain on the hook with chec...

Page 14: ...the main body up to the full end Select the saw blade conforming to the size and material of the pipe to be cut Insert the saw blade between the blade holder and blade guide and hook it on the saw bla...

Page 15: ...Clamp 3 How to set the guide plate Select the guide plate conforming to the size of saw blade Set U notch of guide plate to the guide plate fixing bolt 2spots with the back of the saw blade passes th...

Page 16: ...inute by turning the screw of Lubricator Turn right slower the oil dripping Turn left faster the oil dripping If the oil level of Lubricator reaches the lower limit fill it with engine oil equivalent...

Page 17: ...scharging the water manually turn the knob at the bottom to the left Return the knob to the original position after draining the water Open Ball Valve gradually to start running the unit Pipe thicknes...

Page 18: ...cutting oil causing a fall down Do not inhale oil mist or vapor of the cutting oil It cause nausea If inhaled accidentally move to a place where fresh air prevails Cover the body to keep warm lie quie...

Page 19: ...to use the magnet attached wedge Drive a magnet attached wedge at the position where the back of the guide plate is about 30 from the cutting start position For the thin pipe remove the guide plate at...

Page 20: ...aught by dead weight of the pipe Drive the magnet attached wedge The saw blade is caught by dead weight of the pipe when closed to end of cutting Execute following countermeasures Countermeasure l Dri...

Page 21: ...w using the wire brush Wipe off cutting oil scattered on the machine or in the area using waste cloth Do not blow off chips using compressed air They may get into eyes and loss of eyesight may result...

Page 22: ...sticking to the Saw Guide the Saw Guide will rust and lead to a failure Always clean the Saw Guide before storing the machine Remove stain from the machine and keep clean The outer frame of the machin...

Page 23: ...mpressor Use Air Compressor more than 15HP Low air pressure Set the air pressure to 0 5 0 7MPa by turning Regulator Knob Worn out saw blade If the saw blade is worn out cannot cut properly Change the...

Page 24: ...Ver 02 Code No IM0464 A Customer Memo Please fill in for your record in the future The information is helpful for inquiry and ordering parts Products Number Date Purchased Store Purchased the Unit...

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