AS MOTOR AS 1040 H ProBrush Owner'S Manual Download Page 33

Care and maintenance

31

Keep to the adjustment, maintenance and inspection 

work or deadlines, including the information about 

replacement/fitting of parts as prescribed in the ope-

rating  manual! This  work  may  only  be  carried  out 

by specialists. See maintenance plan. Always inform 

operating personnel about special maintenance work 

in advance! Name those responsible for supervision!

Observe all switching on or off processes in accor-

dance with the operating manual and instructions for 

maintenance work when carrying out any work which 

affects the operation, production adaptation, conversi-

on or settings to the machine and its safety devices, in 

addition to inspection, maintenance and repair. Ensure 

that the service area is secured if necessary!

If the machine has been completely switched off for 

service and repair work, it must be secured against 

unexpected switching on:

-   remove the key

- attach a warning sign to the starting device. 

Only carry out service and maintenance work if the 

machine is placed on even and load-bearing ground, 

and is secured against rolling away or tipping!

Individual components and larger subassemblies must 

be carefully fixed to lifting gear before replacement, 

and secured so that they cause no hazard. Only use sui-

table lifting equipment in technically good condition or 

supporting equipment with suitable carrying capacity!

Do not stand or work under suspended loads!

Do not use machine components as aids for climbing! 

Keep all areas free of dirt, snow and ice!

Clean the machine, especially connections and unions, 

so that it is free of oil, fuel or cleaning materials before 

beginning maintenance or repairs! Do not use aggres-

sive cleaning materials! Use fibre-free cleaning cloths!

Cover or stop up all openings which must be protec-

ted from water/steam/cleaning materials for safety or 

functional reasons before cleaning the machine with 

water, high-pressure cleaners or other cleaning ma-

terials. Electrical motors and other voltage-carrying 

components are particularly at risk.

You must remove all covers or stoppers completely 

after cleaning!

Check all fuel and oil hoses for leaks, loose unions, 

abraded  areas  or  damage  after  any  cleaning  work! 

Repair any malfunctions found immediately! Always 

retighten loosened screw connections after service and 

maintenance work! If the removal of safety devices 

was necessary during fitting, service or repairs, such 

devices must be refitted and checked immediately after 

completion of maintenance and repair work. Ensure 

that fuel and oil is properly disposed of for safety and 

environmental protection reasons! The machine’s elec-

trical equipment must be regularly inspected/checked. 

Any faults such as loose collections or melted cables 

must be repaired immediately.

When working on high-voltage components, connect 

the power supply cable to ground and discharge com-

ponents such as capacitors with an earthing spike after 

switching on the power! Never run internal combustion 

motors in enclosed or confined spaces. The exhaust 

fumes contain poisonous carbon monoxide gas. Follow 

the regulations applying to the place of work!

You may only carry out welding, burning or grinding 

work on the machine if this has been expressly appro-

ved. It is possible that fire or explosion hazard will 

occur! Clean the machine and the surroundings from 

dust and flammable materials and provide sufficient 

ventilation before carrying out any welding, burning 

or grinding work on the machine (explosion hazards).

Check all piping, hoses and the unions regularly for 

leaks and other externally visible damage! Repair all 

damage immediately! Spraying oil can lead to injuries 

and burns. All machine sound insulation devices must 

be set to safety during operation. Wear the prescribed 

personal hearing protection! Observe the safety regu-

lations for handling oils, greases, and other chemical 

substances which apply to the product concerned!

Take care when handling hot fuels and oils (danger of 

burns or scalding)!

7.1  Basic safety information

7   Care and maintenance

IMPORTANT! 

Take care of

• fuel and oil discharge, dispose of if necessary

• tightening of screws and nuts, tighten if necessary

• smooth running of all moving parts, lubricate if necessary

Summary of Contents for AS 1040 H ProBrush

Page 1: ...GmbH Co KG B hlertann Reproduction not permitted neither in part nor in full KR 332 039AB 10 2012 1 AS 1040 ProBrush AS 1040 H ProBrush AS Motor Germany GmbH Co KG Ellwanger Stra e 15 D 74424 B hlert...

Page 2: ...ademark All trademarks registered trademarks trade names and brand names are property of their respective owners and are acknowledged by us Shown drawings and illustrations may differ from the origina...

Page 3: ...rial container accessory 22 6 7 Stone impact protection cover accessory 23 6 8 Leaf collector accessory 23 6 9 Plough blade accessory 24 6 10 Snow chains accessory 24 6 11 Movement drive and brush dri...

Page 4: ...ns for prevention of acci dents and the environment if necessary The manual must be permanently available where the machine is being used The manual must be read and used by every person who will be w...

Page 5: ...ure to observed this notice can result in minor injuries IMPORTANT describes tips for operation and other useful information Instructions for use Do not use tools Work on the workbench 3 Symbol Type N...

Page 6: ...ry out any alteration addition or rebuilding to the machine which could influence its safe operation without the approval of the supplier This also applies to addition and alteration to safety devices...

Page 7: ...operator responsibilities inclu ding road traffic regulations and make sure the opera tor ignores any incorrect instructions from third parties Only allow persons in training under instruction or part...

Page 8: ...1 brushing machine 1 extra package with operating manual spare parts list motor operating manual Accessories to be ordered separately swept material container plough blade stone impact protection cov...

Page 9: ...of brushes 4 Brush height adjustment 5 Handlebar height adjustable 6 Engine 7 Support wheel 8 Brushes 9 Manufacturer s name 10 CE identification 11 Serial number 12 Engine power 18 19 20 4 Carefully r...

Page 10: ...tor with oil or petrol yet Before proceeding with assembly get a general impression of the parts and tools required 8 Rely on the handlebar clamps Handlebar mount with star handle Pipe clamps put on s...

Page 11: ...t Put right and left wheels on the drive axle and secure with hinged pin Throttle lever with bolt washer and lock nut Fix 4 x M6 4x6 4 16 1 6 1x M10 1x M 10x100 2x10 5 20 2 Nuts just as hard to move t...

Page 12: ...e front Push the sleeve through the wheel Positioning the support wheel Push the hex bolt through and then tighten the nut Hold the bolt head with a ring spanner and tighten the nut with a second ring...

Page 13: ...holds the tool firmly on the handlebars Remove the screw right and left 6 x M 8x20 Removed parts not to be re used Completely mounted support wheel 2 x M 8x25 2x 8 4 16 1 6 Front Pull forward as level...

Page 14: ...the bottom screws Finally tighten the screws on the side Please note the order in which the screws are tightened Otherwise the machine is not exactly aligned and the drive belt could run down the brus...

Page 15: ...so that the drill holes are concentrically above each other Push the bolts from the extra package through from above Push the washers on from below and screw on the nuts 10x M8 10 x M8x16 10x 8 4 16...

Page 16: ...components Washer Cap Locknut Left hand brush Right hand brush Axle IMPORTANT The black row of bristles must touch the floor before the white row in the brush rotation direction black white 1x M12 Uns...

Page 17: ...ox Spigot Recess Assembly information The brush recesses should be placed against the gear spigot Push the right hand brush onto the axle Push the axle through the left hand brush with the cap in plac...

Page 18: ...at the other end of the axle with another ring spanner SW 19 The brush set at an angle V belt protection and up to the stop position Snap nut position Snap nut in the holes in the engine console and...

Page 19: ...IMPORTANT Please ensure that you fill up with motor oil after this Rosettes screws onto the Torx screws TORX TX 20 V belt protection with Torx screws and bolts attach rosettes 17 Assembly...

Page 20: ...e the machine if all protective and safety devices such as removable protective devices sound insulation or extraction devices are present and working Check the machine for externally visible damage a...

Page 21: ...TION Switch off motor Secure the machine against unintentional starting Start up 19 3 Observe the four possible settings 5 You can fold the handlebar right to the front before putting the machine away...

Page 22: ...ANT If the brushes are heavily worn or if you are brushing cobblestones lower the brush one more turn Please note if the brush pressure is too heavy the cleaning effect is decreased because the brush...

Page 23: ...swept material will now be placed or brushed to one side This setting is particularly advantageous in snow for clearing footpaths Here ejection direction to the left 2 Lift the pivoted lever out of th...

Page 24: ...ial container receiving bars 4 Push the swept material container over the recei ving bar 2 Insert the pull handle into the eye provided on the swept material container 5 When doing so make sure that t...

Page 25: ...remaining leaves A two component non tearable fabric sheet protects against raising dust and stone impact when sweeping dry materials 1 To empty the swept material container just pull the pull handle...

Page 26: ...d then secure with the cotter pin Fit the second snow chain in the same way WARNING Switch off motor Secure the machine against unintentional starting 2 Locate the plough blade on the receiving bar 6...

Page 27: ...the right hand top lever 25 3 Switch on the brush with your left hand 1 The switch levers for movement and brush drives are located on the handlebar DANGER For clothes with long sleeves is a risk tha...

Page 28: ...e gear 2 The machine will drive backwards for as long as you hold the switch lever down WARNING the machine against unintentional starting CAUTION Only operate this lever when the machine is standing...

Page 29: ...ush the cotter pin through the axle 3 Deselecting the turning freewheel push the cotter pin through both axle and groove e g when brus hing on inclines WARNING Switch off motor Secure the machine agai...

Page 30: ...far Only adjustable speed when the brush is switched on Hurling parts at brush rotation Make completely sure that there are no persons or objects within the danger zone otherwise injuries and damage t...

Page 31: ...that the movement and brush drives are switched off The handlebar must be securely engaged at the required height Read the motor manufacturer s operating manual 1 Starting the motor 1 Open throttle l...

Page 32: ...T If the motor has already warmed up the throttle lever must be taken out of the choke position The choke may not be used if the motor is warm or the air temperature is high fast open throttle lever S...

Page 33: ...ticularly at risk You must remove all covers or stoppers completely after cleaning Check all fuel and oil hoses for leaks loose unions abraded areas or damage after any cleaning work Repair any malfun...

Page 34: ...ng filling Petrol fumes or spilt fuel can ignite If petrol has been spilt you must make sure that this area has dried out and that the petrol fumes have dispersed before starting the motor Avoid repea...

Page 35: ...must be secured against unintentional starting 33 IMPORTANT Severe damage can result to the motor if it is operated with insufficient oil Only oil recommended by the manufacturer may be used upper lev...

Page 36: ...ust be secured against unintentional starting 1 Loosen the nut on the left hand brush with a 19 mm ring spanner prevent the nut on the other brush turning with another 19 mm ring spanner Loosen the nu...

Page 37: ...radable cleaning and care materials By doing this you help preserve our environment and to keep the groundwater clean If you clean the machine with high pressure cleaners steam jet cleaners or similar...

Page 38: ...eel a distinct resistance 3 Then tighten the nut Check the adjustment you have made by pressing the lever down IMPORTANT It may be necessary to reset the Bowden cables after machine has been operating...

Page 39: ...e 37 IMPORTANT If the tyre pressure is too low the inner tube will rub against the wheel rim and be damaged 1 Please check the tyre pressure for both the support and drive wheels regularly 3 Drive whe...

Page 40: ...ws and nuts C Check motor oil level C refill if necessary First motor oil change S All further motor oil changes S S Check air filter C Clean air filter element earlier if necessary M M Replace air fi...

Page 41: ...to workshop for adjustment Clean air filter Clean air filter Send to workshop for adjustment Possible cause Fuel tank empty Throttle lever not set to choke when motor is cold Spark plug leads not con...

Page 42: ...l manufacturer s Swept material container not fitted correctly sealing lip above brush cover Snow is too deep Snow is packed too hard Ejection direction forwards snow piling up in front of machine Tyr...

Page 43: ...nintentional starting Where sturdy shoes Please remove the swept material container if one is fitted The handlebars must be engaged properly 1 Position of lashing strap at front 2 Use the rear axle as...

Page 44: ...Warmed up retracted machine under full load Brush height adjustment standard Fuel tank approx 50 full Brush axle middle position 4 Measurement results 60 s effective value 9 9 m s2 Honda GXV 160 60 s...

Page 45: ...11060001 Brushing machine AS 1040 H ProBrush from serial No 024912090001 in combination with Collecting box E09841 Stone impact protection cover E09832 Leaf collector E09842 Special brush E09844 Ploug...

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