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Commercial in confidence. User Manual Revision CTK-SM-REV8-060720 

6.  SERVICING INSTRUCTIONS 

 

WARNING 

Before  starting  any  service  or  maintenance  procedures,  ensure  that  the 

equipment has been adequately decontaminated. 
Avoid contact with lubricants. Rubber gloves and protective clothing should 

be worn when carrying out maintenance work. 
The bed and its sub-assemblies are heavy and could cause serous injury or 

death  by  crushing.  When  working  beneath  the  mattress  platform,  the 

equipment must be properly supported with suitable lifting devices, blocks or 

stands. 
Use only replacement parts that are approved by Arjo. 
Use only parts listed in this manual; similar parts from other Arjo products 

may not be compatible. 
If single use fasteners are removed, they should always be replaced with new 

parts.

 

 

CAUTION 

After replacing any cable or actuator, check that none of the cables are kinked, 
strained or pinched. Adjust the cables to remove any slack that could become 
entangled in the bed mechanism. Verify that these conditions are maintained 
over the full range of movement of the bed sections. 

Do not allow electrical components to come in contact with aggressive 
chemical agents, e.g. cutting oil. 

 

6.1 General 

 
The servicing procedures given in this section include instructions for: 

  Replacement of specific components and sub-assemblies  

  Dismantling and assembly of the main structure  

  Restoration of paint finish  

Procedures which are considered to be self-evident have not been included.  

Do not disassemble more than is necessary to replace a defective item.  

Remove old Loctite and other adhesives from components before re-assembly. Apply 
Loctite 270 to screw threads on assembly of items as specified. Before applying Loctite, 
clean and degrease both internal and external screw threads using a suitable volatile 
solvent e.g. methylated spirits. 

Apply grease to bushes and joints on assembly of items as specified.  

To facilitate access for carrying out servicing procedures, remove the mattress platform top 
covers and head and foot panels from the bed.  

 

Summary of Contents for Prioma Series

Page 1: ...CTK SM REV8 060720 Service Manual Prioma Medical Bed...

Page 2: ...ements but in no event will Arjo be responsible for any service or repair performed by customer Warnings Cautions and Notes General Warnings Before starting any service or maintenance procedures ensur...

Page 3: ...rical Assembly Parts List 19 6 5 Undercarriage Assembly 20 6 6 Crank Crank Stabiliser Assemblies 21 6 7 Base Frame Mattress Platform Assembly 22 6 8 Backrest Backrest Retraction Assemblies 23 6 9 Thig...

Page 4: ...lacement 41 6 34 Foot end Split Side Rail replacement 41 6 35 Fold down tubular Side Rails replacement 42 6 36 Roller Buffer Socket Adaptor replacement 42 6 37 Calf section Ratchet replacement 42 6 38...

Page 5: ...he equipment Section 4 Testing Serviceability test to verify correct operation of the equipment if function is suspect or following any maintenance or servicing procedure Section 5 Troubleshooting Fau...

Page 6: ...us adjustment of backrest and thigh sections by pressing one button Auto Contour o Electrically operated height adjustment o Electrically operated Trendelenburg and reverse Trendelenburg tilt o Auto c...

Page 7: ...ols adjust backrest angle height calf angle auto contour seated position Trendelenburg reverse Trendelenburg CPR position and includes a lockout function hence operation by the patient is at the discr...

Page 8: ...ning the upper sections of the bed work along all horizontal surfaces Work methodically towards the lower sections of the bed and clean the castors last Take extra care to clean areas that may trap du...

Page 9: ...e on battery power unless the function has been disabled on the side rails outer controls or ACP Avoid skin contact with lubricants Gloves and protective clothing should be worn when carrying out main...

Page 10: ...6 Apply maximum head down tilt Trendelenburg 7 Return the mattress platform to the level position then apply maximum foot down tilt reverse Trendelenburg If this test is not completed successfully co...

Page 11: ...unction and report the damage to maintenance staff or replace the handset 3 4 2 Inspection of the cable and cable insulation Inspect the cable for any nicks or cuts in the insulation Inspect for any e...

Page 12: ...t no furniture or other obstruction can impede the movements of the bed 4 2 Electrical Functions Bed Controls 1 Check that each ACP if fitted operates all bed functions over the full range of movement...

Page 13: ...aised Also check that sides drop down in a controlled manner when locking mechanism is released Base Extension Check that the base extension extends and retracts smoothly and easily Make sure that rel...

Page 14: ...ACP disconnected Check all cable connections between control units junction box and control box One actuator inoperative Actuator cable disconnected or faulty Check cable connection into control box...

Page 15: ...s on nurse control panel side rail outer side and Attendant Control Panel ACP or Attendant Control OpenBus Mini Panel ACOM indicate a fatal error Trouble shoot problem and replace faulty component Res...

Page 16: ...les to remove any slack that could become entangled in the bed mechanism Verify that these conditions are maintained over the full range of movement of the bed sections Do not allow electrical compone...

Page 17: ...ection for signs of damage paying particular attention to cables and paintwork Perform a serviceable test as described in the Testing section of this manual Clean the equipment as described in the Dec...

Page 18: ...ion to normal workshop tools the special tools and equipment listed below will be required for servicing Lifting Hoist Minimum SWL 225 kg Sling straps 2 Electrical safety test equipment compliant with...

Page 19: ...Page 18 Commercial in confidence User Manual Revision CTK SM REV8 060720 Figure 4 Electrical Assembly including options 6 SERVICING INSTRUCTIONS Continued 6 3 Electrical Assembly...

Page 20: ...trol Panel 2 18 0964461 0800 Control Box to Junction Box Cable 1 19 HB70 c123 00 Nurse Handset 1 20 KH21076 00 Patient Handset 1 21 ACC610001 B0000 Attendant Control Panel ACP 1 22 ACOM013 01 Attendan...

Page 21: ...0400000 10mm I D Chrome Ratchet Cap 1 11 C380 2 05 Brake Pedal Rubber Shoe 1 16 S0308018 8mm I D Z P Washer 1 17 S0105123 M8 x 20 Z P Hex Head Bolt 1 18 C380 2 02 Z BE Central Lock Link Rod Plate 1 19...

Page 22: ...semblies Item Part Number Description Qty 24 G420 A2 3 2 Z BE Crank Roller Bearing Spacer Bush 4 25 S0000095 Crank Roller Bearing 4 26 C380 3 6 Z BE Crank to Deck Assembly Axle 2 27 S0205016 M10 NYLOC...

Page 23: ...3 G WEAU Mains Power Cable Storage Bracket 1 37 731 31 Z BE Equipotential Earthing Screw 1 38 G420 A2 7 L ASM CPR Quick Release Assembly LH includes long cables 2 G420 A2 7 R ASM CPR Quick Release Ass...

Page 24: ...08163 M10 x 55 Z P Hex Head Bolt 2 44 S0108956 M10 x 95 Z P Hex Head Bolt 2 45 C 4DL QF 11 G ASM Backrest Retraction Arm Assembly 2 46 C380 10 9 G ASM Mattress Retainer Kit Kit 47 C380 CHXS 04Z ABS Ba...

Page 25: ...10 NYLOC Lock Nut 5 39 S0108163 M10 x 50 Z P Hex Head Bolt 1 41 C380 CHXS 03Z ABS Thigh Seat Section Cover 1 46 C380 10 9 G ASM Mattress Retainer Kit Kit 49 S0205015 M8 NYLOC Lock Nut 2 51 P0000143 25...

Page 26: ...r Lock Cap 2 34 C380 4 6 G 1 Urethane Roller Buffer 2 35 805 14 GR Plastic Head Foot Panel Tube Adapter 2 57 S1603000 Z BE Base Extension Lock Plate Compression Spring 1 58 805 44 Base Extension Relea...

Page 27: ...Rail Release Knob Pin and Spring Kit 2 65 805 187 Male Plastic Rail Hinge 4 66 805 186 Female Plastic Rail Hinge 12 67 S0108411 M6 x 12 Z P Flat Head Countersunk Screw 12 68 S0108412 M4 x 12 Z P Flat...

Page 28: ...el Overlay right hand 1 77 STR09 0025 Drop Down Split Rail Internal Plastic Cover 2 78 10ACK0174 Patient Control Panel Overlay left hand 1 79 EU 01 HDPE Blow Moulded Head Panel left hand 1 80 10MACK30...

Page 29: ...ails Foot End Short Assembly Item Part Number Description Qty 27 S0205016 M10 NYLOC Lock Nut 4 70 S0205008 M10 x 60 Z P Hex Head Bolt 4 77 STR09 0025 Drop Down Split Rail Internal Plastic Cover 2 84 E...

Page 30: ...M10 NYLOC Lock Nut 4 70 S0205008 M10 x 60 Z P Hex Head Bolt 4 75 EU 02 HDPE Blow Moulded Head Panel right hand 1 77 STR09 0025 Drop Down Split Rail Internal Plastic Cover 2 79 EU 01 HDPE Blow Moulded...

Page 31: ...ition Remove pedal retaining screws 17 and washers 16 and pull off the brake pedals 10 at both sides c Tap the hexagon shaft 6 through the frame just far enough to clear the castor tube Remove two cas...

Page 32: ...in accordance with local authority regulations Removal a Remove mattress platform seat cover figure 7 item 41 and raise bed to maximum height for improved access Unplug bed from mains power supply so...

Page 33: ...able retaining clip as shown on figure 15 Whilst pushing down on the tab pull out the cable 7 from the control box socket d Cut and remove cable ties securing the mains power cable to the bed frame Fi...

Page 34: ...each cable and its corresponding control box port d Disconnect the four actuator cables 6 from the control box e Disconnect the battery backup cable 12 from the control box battery backup replacement...

Page 35: ...fer figure 18 c Pry off retainer by inserting screwdriver under the two tabs B on the bottom face of the junction box figure 18 d Pull off the retainer and put it aside e Unplug the control cables 10...

Page 36: ...ck into the original junction box port c Install the cable retainer face plate d Secure the handset cable to the bed frame using cable ties e Reinstall seat cover figure 7 item 41 6 22 Attendant Contr...

Page 37: ...e bed is at low height Lift off the head and foot panels figure 7 items 41 42 Remove platform top covers figure 8 item 47 figure 9 items 41 56 Disconnect the bed from the mains power supply Use the ho...

Page 38: ...sure not to over tighten pivot bolts allowing actuator to freely pivot Actuator safety spline feature allows for ram manual adjustment by rotating if required during this procedure c Lightly lubricat...

Page 39: ...atform sections actuator s lower the sections to a flat position and remove ABS top cover s to improve visibility and accessibility c Remove actuator cable retaining clip from actuator housing port an...

Page 40: ...nd slide housing cover into position refer subsection 25 figure 19 b Feed the CPR release cable outer through the tensioning plate located just behind the release lever and loosely thread the outer ca...

Page 41: ...ck pins 98 located at the end of the two middle rack slide rods using correct size pin punch and hammer e Slide out and remove linen rack from base extension Installation a Align replacement linen rac...

Page 42: ...side rail cable from the junction box figure 4 item 11 d Remove cable ties securing head end side rail cable to bed frame e Lock the side rail in the raised position f Remove two button head screws 9...

Page 43: ...3 c Withdraw pin and remove lock cap and roller buffer 34 d Tap out socket adaptor 35 from underneath and remove Installation a Insert socket adaptor 35 inside corner socket tube ensuring the retainin...

Page 44: ...The below process describes replacement of the head end radius arm bearings Apply a similar process to replace foot end rollers WARNING Ensure mattress platform sub frame is securely supported with t...

Page 45: ...section described replacement of the moulded ABS covers for the backrest seat thigh and calf sections of the mattress platform Removal Simply lift each ABS moulded cover off its respective mattress pl...

Page 46: ...sh colour Procedure a Clean and degrease the damaged area by wiping with a lint free cloth moistened with a suitable volatile solvent e g methylated spirits b Make sure there are no loose chips of pai...

Page 47: ...Adjustment 0 to 35 Calf Positioning Angle Adjustment 0 down to 25 Mattress Size Dimensions Mattress Thickness Min12 5cm Max 17cm Recommended Mattress Size W 86cm L 198cm Product Weight approximate Wi...

Page 48: ...ese hazards contact Arjo for information on correct disposal 7 3 Symbols Labels Potential Squeezing Hazard Potential Shearing Hazard Potential Equalisation Terminal Refer to instructions for use Manuf...

Page 49: ...tions before being discarded Under no circumstances should any attempt be made to open the device WARNING DANGER OF EXPLOSION DO NOT HEAT OR INCINERATE The sudden release of gas at high pressure could...

Page 50: ...61000 3 2 2005 A1 2008 A2 2009 Pass Flicker IEC 60601 1 2 2014 Reference IEC 61000 3 3 2013 Pass ESD immunity IEC 60601 1 2 2014 Reference IEC 61000 4 2 2008 Pass Radiated EM field immunity IEC 60601...

Page 51: ...ssure 50 kPa To 106 kPa The following limits apply to normal operating conditions and or periods of storage longer than 6 weeks Ambient temperature 10 C To 40 C Relative humidity 30 To 75 Air pressure...

Page 52: ...60720 9 REGULATORY INFORMATION Caretek China Medical PLC Xiguakeng Guanqiao Village Shilou Town Panyu District Guangzhou City Guangdong Province P R China 511447 TEL 8620 84846868 Shanghai Internation...

Page 53: ...Page 52 Commercial in confidence User Manual Revision CTK SM REV8 060720 Intentionally Left Blank...

Page 54: ...ergonomic patient handling personal hygiene disinfection diagnostics and the effective prevention of pressure ulcers and venous thromboembolism we help professionals across care environments to contin...

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