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OPERATOR MANUAL

ARIAZONE 5001 FAHDF

(R134a Data & Flush)

Automotive Air Conditioning Service Station

OPERATOR MANUAL

Summary of Contents for 5001 FAHDF

Page 1: ...OPERATOR MANUAL 1 ARIAZONE 5001 FAHDF R134a Data Flush Automotive Air Conditioning Service Station OPERATOR MANUAL...

Page 2: ...ylinder Filling Procedure 8 Connecting to the A C System 9 Individual Manual Function Selection Procedure 9 1 Recovery Recycling Mode 9 2 Evacuation Mode 9 3 Oil UV Dye Injection Mode 9 4 Refrigerant...

Page 3: ...ull control This unit has been designed and build to be long lasting and with high level of reliability including maximum safety for the operator The operator needs only to be responsible for the prop...

Page 4: ...l ventilated work areas The power cable may only be connected to a socket with nominal voltage stated on the rating plate located at the rear of the unit RISK OF ELECTRICAL SHOCK Power lead plug to be...

Page 5: ...pump 2 stage 100 l min 3 5cfm Vacuum 3 x 10 1 Pa Dimensions 620 mm 600mm H 1120 mm Weight 84 kg Chassis Sturdy all steel construction powder coated Supply voltage 220 240VAC 50 60Hz Power 700 W Max Cu...

Page 6: ...attern in which the Led s flash indicate the activity of the system These can be viewed from several metres away 4 Hand Valves The console hand manifold valves allows the operator to control the flow...

Page 7: ...lectronically inject UV Dye in to air conditioning system 12 Refrigerant Cylinder 27kg capacity cylinder is used to store the recovered recycled refrigerant The cylinder is secured with strap to the p...

Page 8: ...t Cylinder 12 Adapter 17 Cylinder vapour hose blue 15 Cylinder liquid hose red with ball valve 16 Service hoses with quick couplers 5 User s manual Cylinder strap 3 Check that the cylinder 12 is alrea...

Page 9: ...nts have failed After the sequence has been completed the displays will indicate FILT REMAINING WORKING HOURS XX Hr This is the number of hours left before equipment servicing is required 6 In next se...

Page 10: ...nother mode is in operation the unit will ignore the pressed key and will not beep 8 Check if both cylinder 12 valves and liquid hose 16 ball valve are open 9 Attach the service hoses 5 on the unit Ca...

Page 11: ...rinter Led constantly ON Printer in line Led blinking Printer not in line or no paper Led off Press II If the problem persists contact authorized distributor or manufacturer Printer roll specification...

Page 12: ...START By using DOWN key select TRANSFER REFRIGERANT and press START Now select from two options TOTAL TRANSFER all refrigerant or PARTIAL TRANSFER set the amount of refrigerant to be transferred Pres...

Page 13: ...any refrigerant in the air conditioning system the pressure gauges will indicate a pressure rise Important Console manifold hand valves 4 need to stay closed NOT to allow refrigerant to enter into the...

Page 14: ...Evacuation New Oil and or UV Dye Injection and Refrigerant Charge can be performed individually step by step The values for the quantity of refrigerant recovered quantity of the oil recovered vacuum t...

Page 15: ...l indicate the amount of refrigerant being recovered In normal operation the above condition will be maintained until a vacuum of 0 4 bar is reached at either the discharge or suction ports When this...

Page 16: ...ospheric pressure the recovery function will not be activated NO REF will be displayed 3 Refrigerant cylinder 12 full To protect the storage cylinder from being overfilled the unit will not allow the...

Page 17: ...on the console must be open The unit has a unique function that if the evacuation function is selected and there is residual refrigerant in the air conditioning system greater then 0 5 Bar 10 PSI the...

Page 18: ...display will shows the following Select the desired amount of refrigerant oil UP key to increase or DOWN key to decrease the volume With key go to UV DYE and again with UP DOWN keys select the desire...

Page 19: ...ents of weight change to increase or decrease rapidly Important Once the refrigerant charge weight has been set press the START key and open appropriate hand manifold valve depending on whether you ar...

Page 20: ...ART button to confirm the Recovery function By pressing the UP key to increase or DOWN key to decrease select the desired Evacuation Time Duration Once the desired time has been selected press START k...

Page 21: ...to lb the smallest increment of refrigerant charge weight is 0 02lb Holding the UP or DOWN keys for longer than two second will cause the increments of weight change to increase or decrease rapidly F...

Page 22: ...press STOP The automatic cycle will then continue d If new oil vessel 10 is empty display will show ADD OIL The operator must fill the oil vessel Note During the process of oil injection if there is i...

Page 23: ...w direction Imortant To start flushing mode cylinder 12 must contain minimum 5kg of refrigerant Connecting the unit on the A C system for flushing Components of the a c system such as the compressor e...

Page 24: ...t below and connect it on the flush filter kit Open blue hand valve 4 After the connecting has been made follow next procedure for flushing the A C system Select the Flushing mode by pressing the UP o...

Page 25: ...used again At the end the unit will recover the refrigerant from the A C system After completion of refrigerant charge the unit will automatically print the report of flushing time duration and amount...

Page 26: ...Slightly OPEN ball valve 21 to purge the non condensable gases air from the cylinder 12 and bring back the pressure to the recommended chart values Important After recovery process it is normal that...

Page 27: ...ts Every 300 Working Hours Service The unit requires 100 hour service plus replacing of oil separator primary charging filter and recovery pump compressor oil Interval Component Procedure 300 Hours Oi...

Page 28: ...in cylinder oil in recovered oil vessel and minimum allowable refrigerant in the cylinder WORKING HOURS RESET 14 4 To reset the filter replacement interval on new 99 working hours RELAYS TESTING 14 5...

Page 29: ...ess START key to confirm The unit display should show app 0 00 kg RECOVERED OIL SCALE Calibrating the weight display to read 00 00ml when recovered oil vessel is empty Place empty plastic vessel on re...

Page 30: ...key to move span until display shows the value of additional etalon weight added Press START key to exit and save RECOVERED OIL SCALE Calibrating the recovered oil vessel 9 electronic scale Add 200ml...

Page 31: ...ys to set maximum refrigerant weight into cylinder 12 Set minimum weight to 1 5kg Press START to save the above settings 14 4 Working Hours Reset After the system has been completely serviced in accor...

Page 32: ...Press START to save the settings 14 7 Refrigerant Management The operator can read total recovered weight total charge weight and total refrigerant transfer 14 8 Set the Language Use UP or DOWN keys...

Page 33: ...perial system While machine in stand by press and keep depressed STOP button for few seconds until numerical display show SET and LED indicator start to flesh With START key select KG for metric or LB...

Page 34: ...f declaration The following standards and technical specifications conforming to EEC Harmonized Regulations were applied EN 61010 1 2001 with cross references EN 60227 EN 60245 EN 60309 2003 EN 60799...

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