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Page 2-14

Rev. 0040201000 1617

Operating and installation instructions

ZESA

®

 / GESA

®

 / ZIVA

®

-Z / ZIVA

®

-G

7.2  Tightening torques

Bolt torques acc. to Roloff-obtain to 0,9xR

P0,2

 and RT 

μ

G

 = 0,12 / Flange hole acc. to EN1092-1

The actually allowable locking torque can be less than the values shown in the table.This 
can depend on the kind of bolt material or lubricant is used.
Minimum depth for ZIVA

®

-G and GESA

®

:

Thread reach l

e

 = 1 x d

bolt

 (steel, cast steel, nodular iron)

Thread reach l

e

 = 1,25 x d

bolt

 (cast iron, copper alloy)

7.2.1  Bolt material A4-70 

M10

=

29 Nm,

R

P0,2 

=

450 N/mm

2

M12

=

52 Nm,

R

P0,2 

=

450 N/mm

2

M16

=

128 Nm,

R

P0,2 

=

450 N/mm

2

M20

=

249 Nm,

R

P0,2 

=

450 N/mm

2

M24

=

238 Nm,

R

P0,2 

=

250 N/mm

2

M27

=

351 Nm,

R

P0,2 

=

250 N/mm

2

M30

=

477 Nm,

R

P0,2 

=

250 N/mm

2

M33

=

645 Nm,

R

P0,2 

=

250 N/mm

2

M36

=

829 Nm,

R

P0,2 

=

250 N/mm

2

Summary of Contents for BR 012 ZESA

Page 1: ...nstallation 2 7 5 2 Installation of accessories 2 7 5 3 Conversion from notch lever to lock lever 2 8 5 4 Retrofitting the THErmo Appliance ZESA THEA GESA THEA 2 9 5 5 Converting or retrofitting lever ZIVA Z ZIVA G 2 10 5 6 Installation instructions for mounting in pipe systems 2 11 6 0 Putting the valve into operation 2 12 7 0 Care and maintenance 2 12 7 1 Changing seat and O ring seal ZIVA Z ZIV...

Page 2: ...mation In these Operating and Installation Instructions dangers risks and items of safety information are highlighted to attract special attention Information marked with the above symbol and ATTENTION describe practices a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment It is vital to com...

Page 3: ...see which materials are used in standard versions Please contact the supplier or the manufacturer if you have any questions 4 2 Operating principles The valve is closed by turning the disc shaft clockwise The shaft moves through 90 ATTENTION Refer to the data sheet for applications limits on use and possibilities Certain media require or preclude the use of special materials The valves are designe...

Page 4: ...ZIVA G 4 3 Diagram assembly Refer to the data sheet for information about materials with designations and figure numbers Fig 1 Butterfly valve ZESA GESA Fig 2 Butterfly valve ZIVA Z ZIVA G rotated view Material designation EP EPDM or NBR or FPM Material designation EP EPDM or NBR or FPM ...

Page 5: ... Notch lever ZESA GESA The detent pin of the lower lever must be fully disengaged to move the lever Fig 4 Lock lever ZESA GESA The star knob screw must be slackened before and tightened again after moving the lever Fig 5 Notch lever ZIVA Z ZIVA G The detent pin of the lower lever must be fully disengaged to move the lever ...

Page 6: ...d wheel clockwise for closing The CLOSE position can be adjusted by 5 by a stop screw The stop screws are self sealing and self locking refer to Fig 7 Refer to separate operating and maintenance manual for drive electric or pneumatic CE marking 0525 Notified body Manufacturer Address of manufacturer refer to item Typ Type Bj Year of manufacture According to the Pressure Equipment Directive table 6...

Page 7: ...signed to prevent water accumulation Lay pipelines so that damaging transverse bending and torsional forces are avoided Protect valves from dirt during construction work Connection flanges must mate exactly Valve mountings such as actuators handwheels hoods must not be used to take external forces e g they are not designed for use as climbing aids or as connecting points for lifting gear Flooding ...

Page 8: ...eak out the window Put the cap with the nut pos 19 in it in place and tighten it Set the lock lever pos 50 1 in position as shown in the diagram Tighten the socket screw pos 50 2 Insert star knob screw pos 60 through the hole at the end of the lock lever pos 50 1 and screw into the hex nut pos 19 If the lock lever must be on the same side as the original notch lever the notch lever cap must be tur...

Page 9: ...nd installation instructions ZESA GESA ZIVA Z ZIVA G 5 4 Retrofitting the THErmo Appliance ZESA THEA GESA THEA Fig 8 Remove sticker from the hole in the lever pos 50 Insert the THEA temperature indicator pos 58 into the hole down to the stop ...

Page 10: ...0 on shaft end together with the notch disc pos 16 notch lever aligned with notch disc Turn notch lever pos 50 until drillings in notch disc pos 16 and body are aligned Assemble and tighten cheese head screw pos 21 and nut pos 20 Tighten set screw pos 50 1 ATTENTION Do not remove shaft blowout protection pos 26 under pressure see point 10 0 Dismantling the valve or the top part The valve disc is n...

Page 11: ... instructions for mounting in pipe systems Fig 10 A Fig 10 A Note the open position of the disc at installation Fig 10 B Fig 10 B Care for sufficient space Fig 10 C Fig 10 C Step 1 Establish contact between sealing surface and facing Step 2 Flange contact to the valve body ATTENTION Tightening screws crosswise ...

Page 12: ...and valves dirt weld beads etc inevitably lead to leakage Touching the valve when it is operating at high 50 C or low 0 C media temperatures can cause injury Affix warning notice or protective insulation as appropriate Before putting a new plant into operation or restarting a plant after repairs or modification always make sure that All works has been completed The valve is in the correct position...

Page 13: ... the lubricant is compatible with the medium It is not safe to replace the O ring seal pos 11 until the system has cooled down and the plant is pressureless For safety reasons we recommend that the O ring seal pos 11 only be changed when disassembled Prior to disassembling the butterfly valve note points 10 0 and 11 0 When the butterfly valve is activated there is a crushing hazard between valve d...

Page 14: ...the table This can depend on the kind of bolt material or lubricant is used Minimum depth for ZIVA G and GESA Thread reach le 1 x dbolt steel cast steel nodular iron Thread reach le 1 25 x dbolt cast iron copper alloy 7 2 1 Bolt material A4 70 M10 29 Nm RP0 2 450 N mm2 M12 52 Nm RP0 2 450 N mm2 M16 128 Nm RP0 2 450 N mm2 M20 249 Nm RP0 2 450 N mm2 M24 238 Nm RP0 2 250 N mm2 M27 351 Nm RP0 2 250 N ...

Page 15: ...0 N mm2 M16 68 Nm RP0 2 240 N mm2 M20 133 Nm RP0 2 240 N mm2 M24 228 Nm RP0 2 240 N mm2 M27 337 Nm RP0 2 240 N mm2 M30 458 Nm RP0 2 240 N mm2 M33 619 Nm RP0 2 240 N mm2 M36 796 Nm RP0 2 240 N mm2 M10 20 Nm RP0 2 300 N mm2 M12 35 Nm RP0 2 300 N mm2 M16 85 Nm RP0 2 300 N mm2 M20 166 Nm RP0 2 300 N mm2 M24 286 Nm RP0 2 300 N mm2 M27 421 Nm RP0 2 300 N mm2 M30 572 Nm RP0 2 300 N mm2 M33 774 Nm RP0 2 3...

Page 16: ...Corrective measures No flow Valve closed Open valve Little flow Valve not sufficiently open Open valve Strainer sieve clogged Clean replace sieve Piping system clogged Check piping system Valve is impossible or diffi cult to open or close Service conditions e g medium tem perature outside permissible limits Replace valve Consult supplier or manufacturer Power failure Check power supply Wrong direc...

Page 17: ...or other agreements Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us No claims will be accepted beyond the scope of this warranty The right to replacement delivery is excluded The warranty shall not cover maintenance work installation of external parts design modifications or natural wear Any damage incurred during transport should not be repor...

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