SECTION
PAGE
TABLE OF CONTENTS
7.2.5
IDLER CHAIN .................................................................................. 27
Idler Chain Adjustment ..................................................................... 27
Idler Chain Replacement ................................................................... 28
Removal of Idler Chains ................................................................... 28
Installation of Idler Chains ............................................................... 28
7.2.6
TIRE INFLATION ............................................................................ 28
7.2.7
TIRE REPAIR AND REPLACEMENT ........................................... 28
7.2.8
AXLE BEARING MOUNTING ....................................................... 29
7.3
MECHANICAL BRAKES - VANGUARD
7.3.1
GENERAL ......................................................................................... 29
Removal of Firewall .......................................................................... 29
Mechanical Brake Inspection Procedure .......................................... 29
7.3.2
BRAKE CALIPER ADJUSTMENT ................................................. 30
7.3.3
BRAKE PAD REPLACEMENT ....................................................... 30
Re-installation of Firewall ................................................................ 30
7.3.4
STEERING LEVER ADJUSTMENT ............................................... 31
7.3.5
HOLDING BRAKE ADJUSTMENT ............................................... 31
7.4
HYDRAULIC BRAKES - VANGUARD2, BIGFOOT, RESPONSE &
CONQUEST
7.4.1
GENERAL ......................................................................................... 31
7.4.2
BRAKE FLUID LEVEL ................................................................... 31
7.4.3
CHANGING BRAKE FLUID ........................................................... 32
7.4.4
HYDRAULIC BRAKE PAD INSPECTION .................................... 32
Firewall Removal .............................................................................. 32
Brake Pad Inspection Procedure ....................................................... 32
Re-installation of Brake Pads ............................................................ 32
Re-installation of Firewall ................................................................ 33
7.4.5
HOLDING BRAKE ADJUSTMENT ............................................... 33
7.4.6
BRAKE COOLING SYSTEM .......................................................... 33
7.4.7
ENGINE COOLING & EXHAUST SYSTEM ................................. 33
7.5
MAINTENANCE SCHEDULE ...................................................................... 35
8.0
TROUBLESHOOTING
........................................................................................................... 36
9.0
CLEANING AND STORAGE
9.1
CLEANING THE VEHICLE .......................................................................... 38
9.2
STORING THE VEHICLE ............................................................................. 38
Cleaning the Vehicle ....................................................................................... 38
Drain the Fuel System ..................................................................................... 38
Prepare the Battery for Storage ....................................................................... 38
Protect the Electrical System ........................................................................... 38
Raise the Vehicle ............................................................................................. 38
Preparing the Engine for Storage .................................................................... 38
10.0
ACCESSORY INFORMATION
10.1
GENERAL ....................................................................................................... 39
10.2
CARGO TIE-DOWNS (PART NO. 614-06) .................................................. 39
10.3
ARGO TRACK SYSTEMS (STANDARD TRACK AND SUPER TRACK) 39
VII
