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Subject to change · UMPC 045_31168300 · 0717 · EN

Page 38

www.argo-hytos.com

Error

Reason

Measure

E-motor can not be 
switched on during 
commissioning

 

E-cable or plug defective

 

Missing mains voltage

 

Motor defective

 

Pump defective

 

Too high viscosity (medium)

 

Have the cables disconnected by qualified personnel

 

Establish power supply / activate electrical fuse

 

Replace motor (repair at manufacturer)

 

Replace pump (repair at manufacturer)

 

Heat medium

E-motor switches off 
during operation

 

Filter element contaminated

 

Suction strainer contaminated

 

Viscosity too high

 

Suction height too great

 

Leakage on the suction side 

 

Wear of the pump

 

Replace filter element

 

Replace the suction strainer

 

Heat medium

 

Adjust suction height

 

 Replace the suction hose or seal the connection points 
(retighten them)

 

Replace pump (repair at manufacturer)

Too loud operating 
noise

 

Filter element contaminated

 

Suction strainer contaminated

 

Viscosity too high

 

Suction height too great

 

Leakage on the suction side 

 

 Filter unit is mounted on a vibration-sensitive 
base (sheet metal)

 

Replace filter element

 

Replace the suction strainer

 

Heat medium

 

Adjust suction height

 

 Replace the suction hose or seal the connection points     
(retighten them)

 

Improve your local conditions

Pump does not suck

 

Leakage on the suction side 

 

 Sealing plug of the screen element is leaking

 

Unit is pumped empty (when refilling)

 

 Replace the suction hose or seal the connection points 
(retighten them)

 

Check / replace sealing ring, check tightening torque

 

Prime the unit (0.5 l to 3 l)

Cleanliness classes 
displayed on the 
LubMon Visu do not 
change during 
cleaning

 

 Max. dirt capacity of the filter element is 
reached

 

 Leakage at the suction hose, falsification of 
the measurement results by free air in the oil 
(air bubbles) 
 
 

 

 Rotary valve on lever position "Pumping"

 

Replace filter element 

 

 Check the suction connection, if necessary, tighten the 
hose clips / check the oil for foaming or air bubbles and 
eliminate the cause. 
If the cause cannot be eliminated, take the oil sample 
and have it evaluated in the laboratory. Vent the filter 
unit

 

 No particle counting is possible with the lever position 
"Pumping"

Cleanliness classes 
displayed on the 
LubMon Visu become 
poorer during 
cleaning

 

 Max. dirt capacity of the filter element is 
reached

 

 Leakage at the suction hose, falsification of 
the measurement results by free air in the oil 
(air bubbles) 
 
 

 

 Rotary valve on lever position "Pumping"

 

Replace filter element 

 

 Check the suction connection, if necessary, tighten the 
hose clips / check the oil for foaming or air bubbles and 
eliminate the cause. 
If the cause cannot be eliminated, take the oil sample 
and have it evaluated in the laboratory. Vent the filter 
unit

 

 No particle counting is possible with the lever position 
"Pumping"

Displayed cleanliness 
classes are not 
plausible

 

 Viscosity range below or exceeded. Particle 
counter is supplied with too little or too 
much oil

 

Rotary valve on lever position "Pumping"

 

 Adjust the fluid temperature (also see operating 
conditions) 

 

 No particle counting is possible with the lever position 
"Pumping"

After cleaning for 
high cleanliness 
classes no further 
improvement (e.g. 
order number 10 at 
4, 6 and 14 μm).

 

Set measuring time is too short

 

 

Observe the defined limit values for oils with  
cleanliness classes according to ISO 4406. 
Upper limit value: 24 (for 4, 6 and 14 µm) 
Lower limit value: 10 (for 4, 6 and 14 µm)

Table 7: Error description

Summary of Contents for Ecoline UMPC 045

Page 1: ...n given does not release the user from his her own assessments and inspection Our products are subject to a natural wear and aging process All rights are reserved by ARGO HYTOS GMBH even in the event...

Page 2: ...product 10 5 1 Component overview 10 5 2 Controls 13 5 3 Identification of the product 14 6 Transport and storage 15 6 1 Transport 15 6 2 Storage 15 7 Assembly 16 8 Commissioning 17 8 1 After switchi...

Page 3: ...nt 32 11 4 Checking changing the suction filter element pump protection filter 32 11 4 1 Removing the suction filter 32 11 4 2 Installing the suction filter 32 12 Decommissioning 33 13 Disassembly 34...

Page 4: ...d safety instructions symbols terms and abbreviations For better understanding these are explained in the following sections 1 3 1 Safety instructions In this documentation safety instructions are fac...

Page 5: ...aning If this information is not observed the product cannot optimally be used or operated Singular independent action step instruction 1 2 3 Numbered instruction The numbers indicate that the action...

Page 6: ...use described is improper and inadmissible If unsuitable products are installed or used in safety related applications unintended operating states may occur in the application which may cause personal...

Page 7: ...sonal injury and or material damage Therefore only use the product in safety relevant applications if this use is explicitly specified and permitted in the product documentation You may only put the p...

Page 8: ...premature wear or malfunction Make sure that connections hydraulic lines and attachment parts e g gauges are free from dirt and chips Prior to commissioning check that all hydraulic and mechanical co...

Page 9: ...Subject to change UMPC 045_31168300 0717 EN Page 9 www argo hytos com 4 Scope of delivery This package includes 1 Filter and Recirculating Pump Unit UMPC 045 1 Operating manual...

Page 10: ...0 Hose holder On both sides of the unit there are hose holders on which the pressure hoses suction and pressure side can be wound for better transport in case of non use Filter cover The housing cover...

Page 11: ...ve humidity in the oil as well as the temperature and shows the degree of saturation with water Particle Monitor Oil The particle monitor OPCom allows a particle measurement according to the latest st...

Page 12: ...is used to switch the unit from pumping mode to filtering Differential pressure switch This switch monitors the pressure of the medium before and after the filter Thus when the pressure difference is...

Page 13: ...lights up as long as the unit is switched on Push button Reset This push button is used for reset in the event of a fault or in the case of an automatic switch off It must be actuated in order to rest...

Page 14: ...7 EN Page 14 www argo hytos com 5 3 Identification of the product Serial number Type Manufacturing date encrypted Filter element type Fineness of the filter Nominal volume flow Maximum operating press...

Page 15: ...tect it from humidity and condensation Fig 7 Transport rack The unit is mounted on a transport rack with two wheels This hand truck enables the unit to be transported without difficulty weight 97 kg e...

Page 16: ...pe plate of the motor the power source has appropriately been secured 16 A the cross section is of sufficient size cable and connection to the power source are in perfect condition The following steps...

Page 17: ...o prevent unintentional starting of the unit always switch off and unplug the unit 8 3 Venting To bleed the unit automatically loosen the black cap 3 on the ventilating valve 1 NOTE Do NOT unscrew the...

Page 18: ...t red 4 Readiness indicator 5 Within the menu scroll up 6 Within the menu scroll down 7 Connection socket USB Type B 8 Slot for SD card 9 Canceling the current input back 10 Confirmation of a selected...

Page 19: ...0 Power on screen During a brief initialization phase the display shows the version screen which provides information about the implemented software Fig 11 Start screen Fig 12 Initialization screen Af...

Page 20: ...E A description of the installation and data transmission can be found in the OPCom user manual 1 Connect a data cable to the USB Type B jack Fig 9 Control panel on page 18 pos 7 2 Connect this cable...

Page 21: ...ter line 2 Parameter line 4 Parameter line 3 Automatically off Brightness Contrast Time of day Date English Deutsch Fran ais Set flushing time Set pause time Set measuring time Set ISO Set measuring p...

Page 22: ...uit has to stabilize air bubbles flushing etc The filter unit has a suction protection strainer on the suction side which must be serviced regularly A missing protective strainer can lead to the destr...

Page 23: ...s 7 Monitor the filling level at the machine or system and switch off the filter unit at the circuit breaker after having reached the desired fill level 8 Fix the suction lance suction pipe and the di...

Page 24: ...the filter unit at the circuit breaker 10 Fix the suction lance suction pipe and the discharge pipe to the corresponding brackets at the filter unit NOTE Achieving the maximum cleaning performance In...

Page 25: ...ever to the Pumping position Fig 16 Lever pumping filtering 5 Switch on the filter unit at the on off switch 6 Check the oil flow observe sufficient immersion depth of the suction lance in the hydraul...

Page 26: ...EFORE filter Fig 18 Three way valve 6 Switch on the filter unit at the on off switch circuit breaker and let it operate for approx 5 min Initialization of the particle counter and ventilation of the s...

Page 27: ...ginning of the filtration filling of the filter unit may take several seconds 4 Move the lever to the Filtering position Particle Counting Filling AFTER filter Particle Counting Cleaning BEFORE filter...

Page 28: ...he cleanliness classes must be reached three times for shut down Only then the device switches off automatically Fig 22 Automatic active After the initialization screen page 19 Fig 12 has been display...

Page 29: ...om By pressing the Hook button the auxiliary screen is deleted and the normal menu with the addition SUCCESSFUL appears Fig 24 Additional display By starting the pump mode 1 is automatically activated...

Page 30: ...ANGER Danger to life Risk of electric shock During repair work turn off the unit and pull the mains plug NOTE Impaired function by dirt ingress into the pump The function of the filter unit is no long...

Page 31: ...the cover 1 Push the filter element at the cover in arrow direction 1 and remove it in arrow direction 2 2 Dispose of the filter element according to the national environmental legislation Waste code...

Page 32: ...suction filter element pump protection filter 11 4 1 Removing the suction filter Fig 29 Removing the suction filter 1 2 3 4 11 4 2 Installing the suction filter 1 Always replace the sealing ring 3 aft...

Page 33: ...045_31168300 0717 EN Page 33 www argo hytos com 12 Decommissioning The filter unit UMPC 045 is a component which does not have to be taken out of service Therefore the chapter in this manual does not...

Page 34: ...Subject to change UMPC 045_31168300 0717 EN Page 34 www argo hytos com 13 Disassembly This chapter does not contain any information for your device...

Page 35: ...s disposal of the filter unit UMPC 045 and the pressurized fluid can lead to environmental pollution Therefore dispose of the filter unit and the pressure fluid according to the national regulations o...

Page 36: ...arranty of ARGO HYTOS applies to the delivered configuration and extensions which were taken into account during configuration The warranty expires after a conversion or extension that goes beyond the...

Page 37: ...stem in which the particle monitor OPCom Portable is installed Have the operating conditions or the area of application of the particle monitor OPCom Portable been changed Have modifications e g conve...

Page 38: ...ning Max dirt capacity of the filter element is reached Leakage at the suction hose falsification of the measurement results by free air in the oil air bubbles Rotary valve on lever position Pumping R...

Page 39: ...Subject to change UMPC 045_31168300 0717 EN Page 39 www argo hytos com Fig 30 Dimension drawing 17 Technical specifications 17 1 Dimension drawing...

Page 40: ...Connection G with hose DN 32 and suction lance when replacing the suction hose only use a spiral hose Pressure side Connection G1 with hose DN 25 and pressure lance Suction strainer Screen element 28...

Page 41: ...ination of the cleanliness class is possible in a viscosity range of 15 mm2 s to 250 mm2 s Electric drive 3 400 V 50 60 Hz mm2 s min continuous operation mm2 s max continuous operation 15 600 An exact...

Page 42: ...r Unit UMPC 045 Wir best tigen die bereinstimmung mit den wesentlichen Anforderungen der europ ischen Richtlinie n Maschinenrichtlinie 2006 42 EG EMV Richtlinie 2004 108 EG We confirm the conformity a...

Page 43: ...g 1 Fig 33 Spare parts drawing 2 Housing Cover complete O ring Equipment rack Hose Fixture Flat headed screw ISO 7380 Motor Wheel RAM 250 88 Hubcap Filter element Screwing Screwing Hose Valve complete...

Page 44: ...er supply complete not shown Fig 35 Spare parts drawing 4 Pressure relief valve Locking ring Valve complete Hose Clamp Pipe Screwings Hose Clamp Pipe LubMon Visu Ball valve Hose complete Block complet...

Page 45: ...3532100 M8x70 not shown 16 Valve complete 1 17711200 17 Hose 2 17505401 18 Filter element 1 V7 1560 103 3 m c 19 Screwing 1 17256700 20 Screwing 1 17256800 21 Screw plug DIN 908 1 13526600 22 USIT rin...

Page 46: ...e ARGO HYTOS SARL info fr argo hytos com Germany ARGO HYTOS GMBH info de argo hytos com Great Britain ARGO HYTOS Ltd info uk argo hytos com Hong Kong ARGO HYTOS Hong Kong Ltd info hk argo hytos com In...

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