background image

 

9) 

Fix the pump by the fixing holes provided: the supports must be level   

10)  YES: pipe discharge  (completely sealed), discharge value shut during normal operations 
11)  YES: pipe fixing parts   
12)  YES: discharge collection well (does not leak)   
13)  Fluid speed suction: 2.5 m/s 
14)  NO: air pockets: the circuit must be short and straight  
15)  With positive head: tilt of piping towards pump   
16)  With negative suction lift: tilt of piping towards suction tank 
17)  YES: check vale (with negative suction lift)  
18)  YES: gate valve (may also be near pump in the case of long piping)   
19)  YES: line strainer (3-5 mm mesh) 
20)  YES: strainer (3-5 mm mesh) 
21)  Suction head, 3 m max.   
22)  Immersion depth: 0.3 m min. 
YES: overcoming obstacles at lower depths. 
 

 

 (8xDN) mm 

1

 

2

 

3

 

4

 

5

 

6

 

7

 

8

 

9

 

10

 

11

 

12

 

13

 

14

 

15

 

16

 

17

 

18

 

19

 

20

 

21

 

22

 

23

 

0,00 

  +

y

 

 

 

-  anchor the pump to an adequate base plate having a mass at least 5 times that of the pump 
-  do not use anti-vibration mounts to fix the pump  
-  anti-vibration joints are recommended on the pipe connections 
-  manually verify that all rotating parts are free to turn without abnormal friction by turning the motor cooling fan 
-  make sure that the power supply is compatible with the data shown on the pump motor identification plate 
-  connect the motor to the power supply via a  magnetic/thermal control switch 
-  ensure that star-delta starting is implemented for motors whose power is more than 15kW  
-  install  emergency  stop  devices  to  switch  off  the  pump  in  case  of  low  liquid  level  (floating,  magnetic,  electronic,  pressure- 

sensitive) 

-  ambient  temperature  as  a  function  of  the  physical-chemical  characteristics  of  the  liquid  to  be  pumped  and  in  any  case  not 

greater or lower than the interval indicated in the GENERAL HINTS 

-  other environmental conditions in accordance with the IP protection of the motor 
-  install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work  
-  leave enough free space around the pump for a person to move 
-  leave free space above the pump for lifting operations 
-  highlight the presence of aggressive liquids with coloured tags following the local safety regulations 
-  do not install the pump (made in thermoplastic material) in close proximity to heating apparatus 
-  do not install the pump in areas subject to solid or liquid matter falling 
-  do not install the pump in an explosive atmosphere unless  the motor and its coupling have been adequately pre-arranged 
-  do not install the pump in close proximity to workplaces or crowded areas 

-

  install extra protection guards for the pump or persons as the need arises 

-

 

install a spare equivalent pump in parallel

 

 
 

7.3

 

START-UP

 

 

-

  verify that the instructions outlined in the INSTALLATION have been followed 

-

  verify that fixing elements (screws and bolts) are closed (see bolt torque on page) 

-

  verify the correct direction of rotation (clockwise from the motor side) supplying the motor with short impulses 

-

  ensure that the NPSH available is greater than that required by the pump (in particular for hot liquids, liquids with high vapour 

pressure, very long suction pipes or negative suction lift) 

-

  close the discharge valve; completely cover the suction pipe and the pump.  

-

  close the outlet valve. Start up the motor two or three times with short supplies of current  in order to expel the air from the 

pump and the lubrication circuit between the guide shaft and bush.  

-

  start the pump with the suction valve completely open and the outlet valve semi-closed.  

-

  slowly adjust the flow by adjusting the outlet valve (never adjust the suction valve) and making sure that the motor absorption 

is does not exceed the nominal power rating shown on the plate 

Summary of Contents for ZMR 02.30

Page 1: ... MTS5 2 2 3 N P S N integral 02 30 03 35 armoured TS8 MTS6 3 5 BS5 MTS7 4 5 Atex chose BS6 MTS8 1 DISASSEMBLING SEQUENCE 2 1 1 LEGEND 3 2 IDENTIFICATION CODES 4 3 GENERAL NOTES 4 4 OPERATING PRINCIPLE 5 5 MOTOR 5 6 PRESSURE SWITCH TO PREVENT DRY RUNNING 6 7 INSTRUCTION ON INSTALLATION AND USE 6 7 1 TRANSPORT 6 7 2 INSTALLATION 6 7 3 START UP 7 7 4 USE 8 7 5 SHUTDOWN 8 8 MAINTENANCE 8 8 1 DISMANTLI...

Page 2: ...2 1 DISASSEMBLING SEQUENCE ...

Page 3: ... 304 1 42 932 1 Seeger ring PP 1 43 185 Packing ring PP 1 44 412 6 OR drain plug OR 2050 V FKM E EPDM K FFKM 1 46 493 Dividing plate PP 1 47 932 2 Seeger ring STEEL 1 100 722 3 Outlet flange FF PP 1 102 722 4 Inlet flange FF PP 1 Mechanical seal 6 134 1 Intermediate casing WR PP GF E CTFE GX E CTFE 1 6 A 134 2 Intermediate casing BS WR PP GF E CTFE GX E CTFE 1 20 412 3 OR fixed seal OR 3200 V FKM ...

Page 4: ...cal seal the presence of fibrous adhesive or abrasive bodies is not allowed Exame of the solid particles Mech seal SF1 TS5 Mech seal TS6 Mech seal MSFA MTSC MTSD max quantity in weight 1 3 1 3 a 1 5 b 1 11 max dimension in mm 0 1 0 6 0 1 0 6 a 1 2 b 0 1 0 8 max hardness Mohs index 1 2 3 6 1 2 Clockwise rotation seen from the motor side Make sure that the chemical and physical characteristics of th...

Page 5: ...e motor bearings THE MECHANICAL SEAL placed at the point where the shaft enters the pump body to drive the impeller is made up of two main section a fixed section inserted in the pump body and a rotating section integral with the shaft The tight contact between these two parts guarantees a seal against leakage whether the pump is rotating or not The rubbing action that occurs between these two par...

Page 6: ...d remote control switch In order to obviate any pulsations of the pressure switch it is necessary to set its setpoint to a pressure value equal to 65 of the working pressure It is obvious that this device cannot be used to control working pressure On start up the pressure switch contact must be by passed for a sufficient time to allow pressure to build up in the system In case of automatic start u...

Page 7: ...nmental conditions in accordance with the IP protection of the motor install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work leave enough free space around the pump for a person to move leave free space above the pump for lifting operations highlight the presence of aggressive liquids with coloured tags following the local safety regulati...

Page 8: ...id and the operating conditions on the rotating parts of the pump clean or replace as necessary make periodic inspections 3 to 5 months depending on the type of liquid and the operating conditions on the functionality of the motor control system efficiency must be guaranteed make periodic inspections 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot ...

Page 9: ...e a right hand thread Bolt torque setting M4 M6 M8 M10 M12 M16 M20 M24 reduce by 25 on plastic parts Nm 4 14 24 48 60 75 120 175 all the tasks must be performed under supervision of qualified personnel seal with new o rings assemble the pump by following the procedure set out in the LEGEND column in the reverse order clean out the motor shaft from any trace of dust and or grease mount the pump sha...

Page 10: ... far as the non synchronous motor is concerned and may cause injury to hands if working on an open pump Risks may also arise due to the nature of the liquids pumped It is therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel and the ...

Page 11: ...awareness of possible damage to parts due to abrasion or shocks during handling know how of required bolt and screw tightening required on different materials such as plastics and metals use of precision measuring instruments opening and closing of the pump body removal and replacement of rotating parts 9 4 WASTE DISPOSAL Materials separate plastic from metal parts Dispose of by authorized compani...

Page 12: ...y than expected 23 specific weight of liquid is greater than expected 24 impurities inside pump create abnormal wear 25 electric motor supply voltage is not rated voltage Pump vibrates and is noisy see 23 26 operates at full capacity no head 27 pump or pipes inadequately fixed 28 eccentric impeller operation because of worn bushes 28 support bearing without grease Pump s internal parts wear out to...

Page 13: ... 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 d x z JIS 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 Dimensions in mm for connections type Y see pag 1 IDENTIFICATION CODE KM KA MOTOR IEC 60 Hz Model ZMR 07 11 07 14 11 15 11 23 17 25 03 35 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 112 a1 67 67 67 67 67 67 L 393 413 393 413 438 413 438 486 438 486 495 495 Q 75 75 75 75 75 75 h1 80 90 80 90...

Page 14: ... 32 13 32 g 5 7 16 5 29 32 5 29 32 7 1 32 5 29 32 7 1 32 7 1 32 7 1 32 7 1 32 L3 7 9 32 7 9 32 8 1 16 7 9 32 8 1 16 8 1 16 8 1 16 8 1 16 B2 9 9 3 4 12 9 3 4 12 12 12 12 s2 9 16 9 16 9 16 9 16 9 16 9 16 L1 9 21 32 9 21 32 10 3 16 9 21 32 10 3 16 10 3 16 10 3 16 10 3 16 B3 12 1 8 12 1 8 14 1 8 12 1 8 14 1 8 14 1 8 14 1 8 14 1 8 h3 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 KM ISO 3 15 16 3 15 16 3 15...

Page 15: ...R GF WR GF WR GF WR GF WR GF Power IEC 60 Hz KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 4 Motor frame IEC 80A 80B 90S 80B 90S 90L 90S 90L 100L 90L 100L 112 112 power NEMA 60 Hz HP 1 1 1 2 2 1 1 2 2 3 2 3 5 3 5 5 5 Motor frame NEMA 56 56 145 143 145 182 145 182 184 182 184 184 184 Pump weight No motor Kg 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Lb 6 7 8 9 6 7 8 9 6...

Page 16: ...16 ...

Page 17: ...17 ...

Page 18: ...18 ...

Page 19: ...19 ...

Page 20: ...ce Tel 030 3507025 Web www argal it E mail argal argal it The INSTRUCTION MANUAL must be delivered to the pump user who takes diligent note of it fills in data for Maintenance Department page 1 keeps the file for subsequent reference Possible modifications do not imply updating of the existing manuals Copyright 2018 ARGAL S r l Draw and text total or partial duplication is prohibited REV 10 10 201...

Reviews: