background image

 

 
 
 

-

 

proceed with opening of the pump according to sequence described on paragraph  no. 1.1 in the column of  the LEGEND  

-

 

 

the  access  to  the  mech.  Seal  is  possible  only

 

after  dismantling  of  the  impeller  (remove  ogive  and  take  the  impeller  off) 

:removing the rotating part of the mechanical seal from the impeller you can reach the fixed part of the seal. 

the motor can be separated from strainer unscrewing the  4 bolts that fix  the strainer itself to it ; than open the cone cou pling  

by friction and take off the shaft of the pump from motor shaft. 

 

8.2

 

INSPECTION

 

 

Check: 
 

-

  excessive wear of seal rings 

-     counterthrust bushing for cracks or excessive wear 
-      for lumps and clusters created by the pumped liquid (especially at the bottom of the rear chamber) 
-      the impeller, volute and intermediate disk for abrasion and corrosion 
-      for infiltration of liquid outside the seal in the support 
Replace broken, cracked or deformed parts.   
Reopen all the blocked pipes and eliminate any chemical agglomeration.   
Clean  all  surfaces  before  reassembly;  in  particular  seal  rings  (risk  of  leakage  or  premature  wear)  and  O-ring  seats  (risk  of 

leakage).

 

8.3

 

ASSEMBLY 

 

Tools  required:  No.6  socket  spanner,  No.10  socket  spanner,  No.13  socket  spanner,  No.17  socket  spanner,  No.19  socket 

spanner,  screw driver CH6(Hex drive type), screw driver (Phillips drive type). The nuts and bolts have a right-hand thread 

 

Bolt torque setting: 

M4 

M6 

M8 

M10 

M12 

M16 

M20 

M24 

(reduce by 25% on plastic parts)    Nm    

14 

24 

48 

60 

75 

120 

175 

 

 
 

- all the tasks  must be performed under supervision of qualified personnel 
- seal with new o-rings  
-  assemble  the  pump  by  following  the  procedure  set  out in  the  LEGEND  column in  the 

reverse order 

- clean out the motor shaft from any trace of  dust and/or grease 

-

 mount  the  pump  shaft  (pos.11)  complete  with  cone  capling  element  (pos.13)  and 

seager ring (pos.47) 

– fig.8.1 

-

 Lock up the screws of cone capling element to block off the pump shaft to the motor 

-

 

Assemble the strainer  (pos.15) together with the motor flange (pos. 15.A)

 

-

 

Install  the  strainer  assembly  (strainer  +  flange)  on  the  motor  taking  care  to  place  the 
components as indicated in fig. 8.2

 

 

Installation  of mechanical  seals SF.. 

– TS.. 

Assemble the parts in the following order ( fig. 8.3 )  
 

1) Dividing plate  (pos. 46 )  

 

2) Spacer ( pos. 25 or pos. 27 ) 

 

3) O ring Impeller  ( pos. 51 ) , care for installation in the foreseen round 
slot in the spacer.

 

Installation  of mechanical  seals MSF.. 

– MTS.. ( fig. 8.3 )  

1)  Insert the fixed seal ring ( pos. 31 ) in the foreseen dividing plate slot 

( pos. 46 ) 

2)  Assemble the rotating seal ( pos. 30 ) and the spacer pos. (  25 ) 
3)  Position the dividing plate complete with the fix seal in the strainer. 
4)  Install on the shaft the spacer complete with rotating seal  
5)  Assemble the o ring impeller ( pos. 51 ) in the slot of the spacer. 

Position the mechanical seal chamber ( pos. 54 ) complete with O rings ( pos 
52, pos. 53 ) and nipples ( pos. 55 ) and fluxing connection 

 

Fig.8.1 

Fig.8.2 

Fig.8.3 

Fig.8.4 

Summary of Contents for ZMR 02.30

Page 1: ... MTS5 2 2 3 N P S N integral 02 30 03 35 armoured TS8 MTS6 3 5 BS5 MTS7 4 5 Atex chose BS6 MTS8 1 DISASSEMBLING SEQUENCE 2 1 1 LEGEND 3 2 IDENTIFICATION CODES 4 3 GENERAL NOTES 4 4 OPERATING PRINCIPLE 5 5 MOTOR 5 6 PRESSURE SWITCH TO PREVENT DRY RUNNING 6 7 INSTRUCTION ON INSTALLATION AND USE 6 7 1 TRANSPORT 6 7 2 INSTALLATION 6 7 3 START UP 7 7 4 USE 8 7 5 SHUTDOWN 8 8 MAINTENANCE 8 8 1 DISMANTLI...

Page 2: ...2 1 DISASSEMBLING SEQUENCE ...

Page 3: ... 304 1 42 932 1 Seeger ring PP 1 43 185 Packing ring PP 1 44 412 6 OR drain plug OR 2050 V FKM E EPDM K FFKM 1 46 493 Dividing plate PP 1 47 932 2 Seeger ring STEEL 1 100 722 3 Outlet flange FF PP 1 102 722 4 Inlet flange FF PP 1 Mechanical seal 6 134 1 Intermediate casing WR PP GF E CTFE GX E CTFE 1 6 A 134 2 Intermediate casing BS WR PP GF E CTFE GX E CTFE 1 20 412 3 OR fixed seal OR 3200 V FKM ...

Page 4: ...cal seal the presence of fibrous adhesive or abrasive bodies is not allowed Exame of the solid particles Mech seal SF1 TS5 Mech seal TS6 Mech seal MSFA MTSC MTSD max quantity in weight 1 3 1 3 a 1 5 b 1 11 max dimension in mm 0 1 0 6 0 1 0 6 a 1 2 b 0 1 0 8 max hardness Mohs index 1 2 3 6 1 2 Clockwise rotation seen from the motor side Make sure that the chemical and physical characteristics of th...

Page 5: ...e motor bearings THE MECHANICAL SEAL placed at the point where the shaft enters the pump body to drive the impeller is made up of two main section a fixed section inserted in the pump body and a rotating section integral with the shaft The tight contact between these two parts guarantees a seal against leakage whether the pump is rotating or not The rubbing action that occurs between these two par...

Page 6: ...d remote control switch In order to obviate any pulsations of the pressure switch it is necessary to set its setpoint to a pressure value equal to 65 of the working pressure It is obvious that this device cannot be used to control working pressure On start up the pressure switch contact must be by passed for a sufficient time to allow pressure to build up in the system In case of automatic start u...

Page 7: ...nmental conditions in accordance with the IP protection of the motor install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work leave enough free space around the pump for a person to move leave free space above the pump for lifting operations highlight the presence of aggressive liquids with coloured tags following the local safety regulati...

Page 8: ...id and the operating conditions on the rotating parts of the pump clean or replace as necessary make periodic inspections 3 to 5 months depending on the type of liquid and the operating conditions on the functionality of the motor control system efficiency must be guaranteed make periodic inspections 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot ...

Page 9: ...e a right hand thread Bolt torque setting M4 M6 M8 M10 M12 M16 M20 M24 reduce by 25 on plastic parts Nm 4 14 24 48 60 75 120 175 all the tasks must be performed under supervision of qualified personnel seal with new o rings assemble the pump by following the procedure set out in the LEGEND column in the reverse order clean out the motor shaft from any trace of dust and or grease mount the pump sha...

Page 10: ... far as the non synchronous motor is concerned and may cause injury to hands if working on an open pump Risks may also arise due to the nature of the liquids pumped It is therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel and the ...

Page 11: ...awareness of possible damage to parts due to abrasion or shocks during handling know how of required bolt and screw tightening required on different materials such as plastics and metals use of precision measuring instruments opening and closing of the pump body removal and replacement of rotating parts 9 4 WASTE DISPOSAL Materials separate plastic from metal parts Dispose of by authorized compani...

Page 12: ...y than expected 23 specific weight of liquid is greater than expected 24 impurities inside pump create abnormal wear 25 electric motor supply voltage is not rated voltage Pump vibrates and is noisy see 23 26 operates at full capacity no head 27 pump or pipes inadequately fixed 28 eccentric impeller operation because of worn bushes 28 support bearing without grease Pump s internal parts wear out to...

Page 13: ... 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 d x z JIS 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 Dimensions in mm for connections type Y see pag 1 IDENTIFICATION CODE KM KA MOTOR IEC 60 Hz Model ZMR 07 11 07 14 11 15 11 23 17 25 03 35 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 112 a1 67 67 67 67 67 67 L 393 413 393 413 438 413 438 486 438 486 495 495 Q 75 75 75 75 75 75 h1 80 90 80 90...

Page 14: ... 32 13 32 g 5 7 16 5 29 32 5 29 32 7 1 32 5 29 32 7 1 32 7 1 32 7 1 32 7 1 32 L3 7 9 32 7 9 32 8 1 16 7 9 32 8 1 16 8 1 16 8 1 16 8 1 16 B2 9 9 3 4 12 9 3 4 12 12 12 12 s2 9 16 9 16 9 16 9 16 9 16 9 16 L1 9 21 32 9 21 32 10 3 16 9 21 32 10 3 16 10 3 16 10 3 16 10 3 16 B3 12 1 8 12 1 8 14 1 8 12 1 8 14 1 8 14 1 8 14 1 8 14 1 8 h3 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 KM ISO 3 15 16 3 15 16 3 15...

Page 15: ...R GF WR GF WR GF WR GF WR GF Power IEC 60 Hz KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 4 Motor frame IEC 80A 80B 90S 80B 90S 90L 90S 90L 100L 90L 100L 112 112 power NEMA 60 Hz HP 1 1 1 2 2 1 1 2 2 3 2 3 5 3 5 5 5 Motor frame NEMA 56 56 145 143 145 182 145 182 184 182 184 184 184 Pump weight No motor Kg 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Lb 6 7 8 9 6 7 8 9 6...

Page 16: ...16 ...

Page 17: ...17 ...

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Page 20: ...ce Tel 030 3507025 Web www argal it E mail argal argal it The INSTRUCTION MANUAL must be delivered to the pump user who takes diligent note of it fills in data for Maintenance Department page 1 keeps the file for subsequent reference Possible modifications do not imply updating of the existing manuals Copyright 2018 ARGAL S r l Draw and text total or partial duplication is prohibited REV 10 10 201...

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