Arctiko SF SERIES Service Manual Download Page 41

41

5e. Controller Dixell XR30CX

d IX E L

 

Installing and Operating Instructions 

1592020530

1592020530 XR30CX RTC GB r1.0 28.05.2008.doc 

XR30CX 

1/5

Digital controller with off cycle defrost and AUX relay

 

XR30CX 

 

CONTENTS

1.

 

GENERAL WARNING ___________________________________________________ 1

 

2.

 

GENERAL DESCRIPTION _______________________________________________ 1

 

3.

 

CONTROLLING LOADS _________________________________________________ 1

 

4.

 

FRONT PANEL COMMANDS _____________________________________________ 1

 

5.

 

MAX & MIN TEMPERATURE MEMORIZATION _______________________________ 1

 

6.

 

MAIN FUNCTIONS _____________________________________________________ 1

 

7.

 

PARAMETERS ________________________________________________________ 2

 

8.

 

DIGITAL INPUT (ENABLED WITH P3P = N) _________________________________ 3

 

9.

 

TTL SERIAL LINE – FOR MONITORING SYSTEMS ___________________________ 3

 

10.

 

X-REP OUTPUT – OPTIONAL ____________________________________________ 3

 

11.

 

INSTALLATION AND MOUNTING _________________________________________ 3

 

12.

 

ELECTRICAL CONNECTIONS ____________________________________________ 3

 

13.

 

HOW TO USE THE HOT KEY_____________________________________________ 4

 

14.

 

ALARM SIGNALS ______________________________________________________ 4

 

15.

 

TECHNICAL DATA _____________________________________________________ 4

 

16.

 

CONNECTIONS _______________________________________________________ 4

 

17.

 

DEFAULT SETTING VALUES_____________________________________________ 4

 

1.

 

GENERAL WARNING 

1.1

 

PLEASE READ BEFORE USING THIS MANUAL 

 

This manual is part of the product and should be kept near the instrument for easy and 
quick reference. 

 

The instrument shall not be used for purposes different from those described hereunder. 
It cannot be used as a safety device. 

 

Check the application limits before proceeding. 

1.2

 

SAFETY PRECAUTIONS 

 

Check the supply voltage is correct before connecting the instrument. 

 

Do not expose to water or moisture: use the controller only within the operating limits 
avoiding sudden temperature changes with high atmospheric humidity to prevent  
formation of condensation 

 

Warning: disconnect all electrical connections before any kind of maintenance. 

 

Fit the probe where it is not accessible by the End User. The instrument must not be 
opened.

 

In case of failure or faulty operation send the instrument back to the distributor or to 
“Dixell S.p.A.” (see address) with a detailed description of the fault. 

 

Consider the maximum current which can be applied to each relay (see Technical Data). 

 

Ensure that the wires for probes, loads and the power supply are separated and far 
enough from each other, without crossing or intertwining. 

 

In case of applications in industrial environments, the use of mains filters (our mod. FT1) 
in parallel with inductive loads could be useful. 

2.

 

GENERAL DESCRIPTION 

Model

XR30CX

, format 32 x 74 mm, is a digital thermostat with off cycle defrost designed for 

refrigeration applications at normal temperature. It provides two relay outputs, one for the 
compressor, the other one can be used as light, for alarm signalling or as auxiliary output.. It 
is also provided with 2 NTC or PTC probe inputs, the first one for temperature control, the 
second one, optional, to connect to the HOT KEY terminals to signal the condenser 
temperature alarm or to display a temperature. The digital input can operate as third 
temperature probe. It’s provided with a Real Time Clock which allows programming of up to 6 
daily defrost cycles, divided into holidays and workdays. A “Day and Night” function with two 
different set points is fitted for energy saving 
The HOT KEY output allows to connect the unit, by means of the external module XJ485-CX,  
to a network line 

ModBUS-RTU

 compatible such as the 

dIXEL 

monitoring units  of X-WEB 

family. It allows to program the controller by means the HOT KEY programming  keyboard.
The instrument is fully configurable through special parameters that can be easily 
programmed through the keyboard. 

3.

 

CONTROLLING LOADS 

3.1

 

COMPRESSOR

The regulation is performed 
according to the temperature 
measured by the thermostat probe 
with a positive differential from the 
set point: if the temperature 
increases and reaches set point plus 
differential the compressor is started 
and then turned off when the 
temperature reaches the set point 
value again. 

Time

Temper.

Compr.

SET

ON

In case of fault in the thermostat probe the start and stop of the compressor are timed through 
parameters “

COn

” and “

COF

”.

3.2

 

DEFROST

The defrost interval is controlled by means of parameter “

EdF

”:

-

 

with EdF=in the defrost is made every “

IdF

” time,  

-

 

with EdF = “rtc”, the defrost is made in real time depending on the hours set in the 
parameters

Ld1..Ld6

 on workdays and in 

Sd1…Sd6

 in holidays;

Defrost is performed through a simple stop of the compressor. Parameter “

MdF

” controls its 

length.

4.

 

FRONT PANEL COMMANDS 

: To display target set point; in programming mode it  selects a parameter  or confirm 

an operation. 

 (DEF) 

To start a manual defrost 

  (

UP)

: To see the max. stored temperature; in programming mode it browses the 

parameter codes or increases the displayed value. 

  (

DOWN

) To see the min stored temperature; in programming mode it browses the 

parameter codes or decreases the displayed value. 

To switch the instrument off, if onF = oFF.  

 

To switch the light, if oA1 = Lig 

KEY COMBINATIONS: 

+

To lock & unlock the keyboard

.

+

 

To enter in programming mode. 

+

 

To return to the room temperature display. 

4.1

 

USE OF LEDS 

Each LED function is described in the following table. 

LED

MODE

FUNCTION

ON Compressor 

enabled 

Flashing 

Anti-short cycle delay enabled 

ON Defrost 

enabled 

ON 

An alarm is occurring 

ON 

Continuous cycle is running 

ON 

Energy saving enabled 

ON Light 

on 

ON 

Auxiliary relay on 

°C/°F

ON Measurement 

unit 

°C/°F

Flashing Programming 

phase 

5.

 

MAX & MIN TEMPERATURE MEMORIZATION 

5.1

 

HOW TO SEE THE MIN TEMPERATURE 

1.

 

Press and release the 

n

 key. 

2.

 

The “Lo” message will be displayed followed by the minimum temperature recorded. 

3.

 

By pressing the 

n

 key again or by waiting 5s the normal display will be restored. 

5.2

 

HOW TO SEE THE MAX TEMPERATURE 

1.

 

Press and release the 

o

 key. 

2.

 

The “Hi” message will be displayed followed by the maximum  temperature recorded. 

3.

 

By pressing the 

o

 key again or by waiting 5s the normal display will be restored. 

5.3

 

HOW TO RESET THE MAX AND MIN TEMPERATURE RECORDED 

1.

 

Hold press the SET key for more than 3s, while the max. or min temperature is 
displayed. (rSt message will be displayed) 

2.

 

To confirm the operation the “rSt” message starts blinking and the normal temperature 
will be displayed. 

6.

 

MAIN FUNCTIONS 

6.1

 

TO SET THE CURRENT TIME AND DAY 

When the instrument is switched on, it’s necessary to program the time and day. 

1.

 

Enter the Pr1 programming menu, by pushing the SET + 

n  

keys for 3s. 

2.

 

The rtc parameter is displayed. Push the SET key to enter the real time clock 
menu.

3.

 

The Hur (hour) parameter is displayed. 

4.

 

Push the SET and set current hour by the UP and Down keys, then push SET to 
confirm the value.. 

5.

 

Repeat the  same operations on the Min (minutes) and dAy (day) parameters. 

To exit: 

Push SET+UP keys or wait for 15 secs without pushing any keys. 

Summary of Contents for SF SERIES

Page 1: ...Service Manual SF MODELS...

Page 2: ...o SF 150 500 i i 2 HC HC 5b 5c 5d 5e 5f...

Page 3: ...instructions including the low voltage and current EU directives and other derectives of your country Always disconnect the power to the unit before repair or parts replacement is initiated Use only...

Page 4: ...4 2 Information about the freezer 2a General information about the freezer Door handle with lock Backside Sublids Castors Controller Dixell XR30CX Motor compartment Condenser Porthole...

Page 5: ...ght corner on the front of the freezer Model Voltage Hz Temp range Refrigerant Filling Serial no Alarms High low temperature adjustable Power failure Sensor error Memory error Eprom Digital display Ad...

Page 6: ...he temperature will rise temporarily Repeated lid openings In case of repeated lid openings leaks or faulty gaskets the humidity will cause rime and possibi lity of ice formation inside the device and...

Page 7: ...Find the cause Defect or faulty start relay capacitor See sec on 3m See sec on 3m Change start relay capacitor Defect compressor windings Ohmmeter Check for electrical failure in the com pressor Chang...

Page 8: ...i le or not at all The compressor may run con nuously Leakage in the sy stem Electronic leak seeking soapy water leak se eking spray First check the solder points comp capacitor etc See sec on 3 The f...

Page 9: ...he system due to other reasons Reason No compressor capacity The suction pressure is too high The suction pressure does not change noticeably when the compressor stops This can be tested with a volume...

Page 10: ...that the filter is not damaged If the packaging has been broken for a longer period the filter will bee moist 3d Evacuation of the refrigerant It is recommended that the compressor is running at least...

Page 11: ...y Any opening of the cooling system dryfilter change to ensure the function and lifetime of the freezer It is therefore recommended always to order a new filter drier along with a new service cy linde...

Page 12: ...ary tube must be underneath In the figure B the capillary tube is too close too the web of the filter It provides great resistan ce and filter blocking after a short time Or too far away so it will be...

Page 13: ...g the soldering operation the system is blown with dry nitrogen respectively from the suction side respectively pressure side Solder the tubes on to the compressor Pressure test the system 3g Pressure...

Page 14: ...not be used Further it is important that the entire contents of the bottle is introduced into system to ensure optimal perfor mance The contents of the bottle must be mixed before use by shaking the b...

Page 15: ...runs back into the cylinder Now the cooling system is filled with refrigerant and only needs to be closed Disconnect the filling hose with pressure gauge from the process piping Push the process pipi...

Page 16: ...between the conducting components and the chas sis the insulation resistance is tested by using an ohmmeter or the second high voltage equip ment An ohmmeter can be used for a rough check The Ohmmete...

Page 17: ...nce measurements on compressor penetrations The sum of the two smallest measurements the intact windings will be t e e h s a t a d r o s s e r p m o c e h t f o s e u l a v t n e r r u c e h t f i d n...

Page 18: ...14 If no voltage is present the temperature sensor or its cable is defective 3l Controller demounting the display Demounting of controlller Dixell XR30CX The controller is located in the lower right c...

Page 19: ...11 and 13 and clamped A relay can be checked with an indicator light as shown in the sketch maintain end The relay is usu ally ok when in standing position is not lit and when it is lit when the rela...

Page 20: ...e display in the front panel does not rise the sensor is faulty and needs to be replaced The sensor can also be tested with an ohmmeter The PT 100 sensor is located in the stage on the right side of t...

Page 21: ...cause insufficient cooling of condenser and compressors Electrically the fan is connected to terminal 10 and 14 on the start relay Physically the fan is placed in the motor compartment close to the co...

Page 22: ...the cooling ribs are kept clean and the ambient temperature does not exeed 25 C 77 F It may be necessary to change the rubber packing on the condenser corners also maybe dampen the long inlet tube wi...

Page 23: ...the ice can be removed Wipe the interior cabinet with a cloth until it is dry When the interior cabinet is dry cloth the plug and restart the freezer Plug for defrost water 4f Noise The following must...

Page 24: ...ons A rubber strap can assist See illustration 4g Battery backup The battery 6V 1 2Ah is located in the engine compartment It has a lifespan of 3 years but should be checked every six months Check the...

Page 25: ...25 5a Wiring diagram External alarm Earth connection in compressor compartment External alarm Sensor Terminal blocks Sensor Starting relay...

Page 26: ...pare parts list SF150 5108 5605 5606 5682 5950 5901 5902 5763 5052 5056 5052 5450 5451 5402 5401 5000 5971 5040 5970 5871 5683 5684 5713 5788 5787 5712 61 5850 5999 126 5005 5004 87 5812 5837 5821 571...

Page 27: ...5031004 01 Catch for handle 5030001 01 Cover for catch 5030000 01 Inlay for handle 5051002 01 Key 5030004 01 Cover bottom part for hinge 5051001 01 Handle with lock 5031006 01 Hinge 5030003 01 Cover t...

Page 28: ...parts list SF 500 61 5999 126 87 5837 5850 5851 5402 5450 5451 5712 5787 5683 5684 5788 5713 5971 5000 5763 5040 5970 5871 5052 5053 5052 5902 5901 5950 5122 5605 5606 5682 5812 5830 5821 5007 5005 57...

Page 29: ...4 01 Catch for handle 5030001 01 Cover for catch 5030000 01 Inlay for handle 5051002 01 Key 5030004 01 Cover bottom part for hinge 5051001 01 Handle with lock 5031006 01 Hinge 5030003 01 Cover top par...

Page 30: ...30 5c Compressor data SF150...

Page 31: ...31...

Page 32: ...32 5c Compressor data SF500...

Page 33: ...33...

Page 34: ...et Arctiko A S Lammefjorsvej 5 DK 6715 Esbjerg N Phone 45 70 20 03 28 Fax 45 70 20 03 29 Email info arctiko com 1 4 Emergency telephone number 45 82 12 12 12 DK 2 HAZARDS IDENTIFICATION 2 1 Classifica...

Page 35: ...against static discharge P301 P315 IF SWALLOWED Get immediate medical advice attention 2 3 Other hazards May course frostbites in case of contact with skin and eyes PBT vPvB The mixture does not meet...

Page 36: ...needed If the person is unconscious Call immediately a doctor or an ambulance Show this safety data sheet to the medical staff 5 FIREFIGHTING MEASURES 5 1 Extinguishing media All known extinguishing...

Page 37: ...cific end use s See use in section 1 8 EXPOSURE CONTROLS PERSONAL PROTECTION 8 1 Control parameters Substance name Exposure limit Ethylene No limit DK N Butane 500 ppm 1200 mg m3 DK 8 2 Exposure contr...

Page 38: ...OG REACTIVITY 10 1 Reactivity Not available 10 2 Chemical stability May decompose violently at high temperature and or pressure or in the presence of a catalyst 10 3 Possibility of hazardous reactions...

Page 39: ...medium Source Fish Not available Crustaceans EC 50 Daphnia Magna 96 h 53 mg l Ethylene QSAR IUCLID Algae Not available 12 2 Persistence and degradability Not available 12 3 Bioaccumulative potential...

Page 40: ...provided is correctly fitted Ensure there is adequate ventilation Compliance with applicable regulations 14 7 Transport in bulk according to Annex II of MARPOL 73 78 and the IBC Code Not applicable 1...

Page 41: ...st cycles divided into holidays and workdays A Day and Night function with two different set points is fitted for energy saving The HOT KEY output allows to connect the unit by means of the external m...

Page 42: ...0 C 120 120 F allows to adjust possible offset of the thermostat probe P3P Third probe presence P3 n not present the terminal operates as digital input y present the terminal operates as third probe...

Page 43: ...ptional dP4 Fourth probe display rSE Real set point readable only it shows the set point used during the energy saving cycle or during the continuous cycle rEL Software release for internal use Ptb Pa...

Page 44: ...R30CX IP65 Connections Screw terminal block 2 5 mm2 wiring Power supply according to the model 12Vac dc 10 24Vac dc 10 230Vac 10 50 60Hz 110Vac 10 50 60Hz Power absorption 3VA max Display 3 digits red...

Page 45: ...kly holiday Sun SAt nu nu rtc Hd2 Second weekly holiday Sun SAt nu nu rtc ILE Energy Saving cycle start during workdays 0 23h 50 min 0 rtc dLE Energy Saving cycle length during workdays 0 24h 00 min 0...

Page 46: ...d to set Ab absolute rE Pr2 ALU Maximum temperature alarm Set 110 0 C Set 230 F 15 Pr1 ALL Minimum temperature alarm Set 100 0 C set Set 230 F set 50 Pr1 AFH Differential for temperature alarm recover...

Page 47: ...47...

Page 48: ...LAMMEFJORDSVEJ 5 DK 6715 ESBJERG N DENMARK TEL 45 70 20 03 28 FAX 45 70 20 03 29 5081517 01 GB WWW ARCTIKO INT COM WWW ARCTIKO INT COM...

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