8-4
6. Inspect the plastic bearing halves and bearing
caps for cracks or wear.
7. Inspect the handlebar tube for cracks, wear, or
unusual bends.
INSTALLING
1. Place the steering post into position. Tighten
the two nuts on the outer bearing cap making
sure the two-piece plastic bearing is in place.
Tighten the nuts to specifications.
MD2432
2. Install the steering post nut and tighten to speci-
fications. Install a new cotter pin.
MD2418
3. Install the inner tie rod ends. Tighten the nuts to
specifications and install new cotter pins.
MD2419
4. Route the control cables and wiring through the
metal loop on the steering post.
MD2135
5. Install the front fender panel and gas tank cap.
MD2405
6. Install handlebar with alignment pins in lower
clamps locating into the holes in the bottom of
the handlebar. Install the clamp caps; then
tighten the 6 mm Allen-head cap screws to spec-
ifications.
MD2138
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