30
Removing Engine/
Transmission
Many service procedures can be performed without
removing the engine/transmission from the frame.
Closely observe the note introducing each sub-section for
this important information.
Secure the ATV on a support stand to elevate the wheels.
1. Remove the battery case access cover and disconnect
the negative battery cable; then remove the seat.
2. Remove three cap screws, two machine screws with
nuts, and two reinstallable rivets from the left foot-
well. Remove the footwell.
KC460A
3. Install short lengths of hose or other protective
device over the support rods to prevent personal
injury.
KC464A
4. Remove the water pump splash guard; then drain the
coolant into a suitable container.
KC463
FI530A
5. From the left side, remove the gear position switch
connector (A) and the speed sensor connector (B).
FI525A
6. Drain the engine oil into a suitable container.
7. Remove the gas tank (see Fuel/Lubrication/Cooling).
AT THIS POINT
If the technician’s objective is to service Top-Side Com-
ponents, Left-Side Components, or Right-Side Compo-
nents, the engine/transmission does not have to be
removed from the frame.
AT THIS POINT
If the technician’s objective is to service/replace mag-
neto cover oil seals or the oil strainer (from beneath the
engine/transmission), the engine/transmission does not
have to be removed from the frame.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
Summary of Contents for XC 450 2016
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