57
Divis
ion
II
- Opera
tion
/
Ma
inte
nance
CD628
5. Install the O-ring, screen/filter, com-
pression spring, and the O-ring; then
secure with the screen/filter cap.
Tighten cap to 11 ft-lb.
6. Remove the oil fill plug; then pour
recommended oil into the crankcase.
Install fill plug.
7. Start the engine (while the ATV is
outside on level ground) and allow it
to idle for a few minutes.
8. Turn the engine off. Check the oil
level in the oil level inspection win-
dow. The oil level should be
between the low and high marks.
9. Inspect the area around the screen/
filter cap for leaks.
Transmission Lubricant
Change the transmission lubricant at the
scheduled intervals. The transmission
should always be warm when the lubri-
cant is changed so it will drain easily and
completely.
1. Park the ATV on level ground.
2. Remove the fill plug. Be careful not
to allow contaminates to enter the
opening.
KM104A
3. Remove the drain plug and drain the
lubricant into a drain pan.
KM106A
4. Install the drain plug and tighten to
22 ft-lb.
5. Pour correct amount of recom-
mended lubricant (see specifica-
tions chart) into the fill plug hole;
then install the fill plug and tighten
securely.
6. Start the engine and drive the ATV
to warm up the transmission; then
check for any leaks around the drain
and fill plugs.
Rear Drive Lubricant
(Utility)
Change the rear drive lubricant at the
scheduled intervals. The rear drive
should always be warm when the lubri-
cant is changed so it will drain easily and
completely.
KM131A
1. Park the ATV on level ground.
2. Remove the fill plug. Be careful not
to allow contaminates to enter the
opening.
3. Remove the drain plug and drain the
lubricant into a drain pan.
4. Install the drain plug and tighten to
15 ft-lb.
