Arctic Cat ATV 300 DVX Operator'S Manual Download Page 65

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Divis

ion

- Opera

tion

inte

nance

Engine Idle RPM

Adjustment

AF920

To properly adjust the idle, a tachometer is

necessary. If one is not available, take the

ATV to an authorized Arctic Cat ATV dealer.
To adjust idle RPM:

1. Start the engine and warm it up to

normal operating temperature.

2. Turn the idle adjustment screw in or

out until the engine idles at 1250-

1350 RPM.

Throttle Cable

Adjustment

To adjust the throttle cable free-play:

KM111A

1. Slide the rubber boot away; then

loosen the jam nut (1) from the

throttle housing.

2. Turn the throttle cable adjuster (2)

until the throttle lever has proper

free-play of 3-5 mm (1/8 - 1/5 in.).

3. Tighten the jam nut (1) against the

throttle housing securely; then slide

the rubber boot over the adjuster.

Air Filter (V-Belt

Housing) - Utility

The air filter in the V-belt housing cooling

inlet must be kept clean. If the ATV is used

under normal conditions, service the filter

at the intervals specified. If operated in

dusty, wet, or muddy conditions, inspect

and service the filter more frequently. Use

the following procedure to remove the fil-

ter and inspect and/or clean it.

1. Remove the center cover from

between the front fenders; then

remove the two screws securing the

filter housing to the front fender.

2. Remove the filter housing cover. Tap

the filter lightly to remove dust and

debris; then use compressed air to

thoroughly clean the filter.



NOTE: Inspect the filter element.

If damaged or torn, it must be
replaced.

3. Install the filter housing cover onto

the filter housing.

4. Place the filter housing into position

on the front fender. Tighten the two

screws securely; then place the cen-

ter cover into position between the

front fenders. Tighten the screws

securely.

Air Filter (V-Belt

Housing) - DVX

The air filter in the V-belt housing cooling

inlet must be kept clean. If the ATV is used

under normal conditions, service the filter

at the intervals specified. If operated in

dusty, wet, or muddy conditions, inspect

and service the filter more frequently. Use

the following procedure to remove the filter

and inspect and/or clean it.

1. Remove the two screws securing the

filter housing to the inside of the

left-front fender.

2. Remove the filter housing cover. Tap

the filter lightly to remove dust and

debris; then use compressed air to

thoroughly clean the filter.

! WARNING

Adjust the idle to the correct RPM.
Make sure the engine is at normal
operating temperature before adjust-
ing the idle RPM.

Summary of Contents for ATV 300 DVX

Page 1: ... from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information UNDER 16 WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV if you are under 16 ...

Page 2: ...N THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens compo sez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ...

Page 3: ...This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tions without no...

Page 4: ...s 49 Carburetor Float Bowl Drain 49 Oil Level Inspection Window 49 Seat Latch 49 Safety Flag Bracket 49 Rack Loading Front and Rear Utility 50 Trailering and Towing Utility 50 Transporting ATV 50 Gasoline Oil Lubricant 50 Engine Break In 52 Burnishing Brake Pads 52 General Maintenance 53 69 Maintenance Schedule 54 Cooling System 55 Shock Absorbers 55 General Lubrication 56 Hydraulic Brakes 58 Brak...

Page 5: ... or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the pro cedure described in this manual Always check for obstacles before operating in a...

Page 6: ...ys follow these age recommen dations A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Never carry a passenger on an ATV...

Page 7: ...supervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux en...

Page 8: ...n Anyone who rides the ATV should read and under stand this information before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 DVX 2258 133 ...

Page 9: ...Division I Safety WARNING Indicates a potential hazard that could result in a serious injury or death 7 Warning Labels Utility KM152C ...

Page 10: ... WARNING Indicates a potential hazard that could result in a serious injury or death 8 Warning Labels DVX KM169E ...

Page 11: ...s ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly r...

Page 12: ... an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an acci dent and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet t...

Page 13: ... in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a roll over HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING POTENT...

Page 14: ... Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could resu...

Page 15: ...d Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always fol...

Page 16: ...y dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped...

Page 17: ...hat wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind ...

Page 18: ...ZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions...

Page 19: ... remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum protection you need to wear during every ride Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have ...

Page 20: ...in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical 4 Oil and Fuel 5 Chassis and Drive Train 6 Miscellaneous Items One easy way ...

Page 21: ... should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks 3 LIGHTS AND ELECTRICAL Turn the hi beam and lo beam on and off to make sure they work At the sa...

Page 22: ... Flashlight and First Aid Kit Tools Routine maintenance will generally elim inate the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion...

Page 23: ...ems in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc Carry these items 1 Flashlight 2 Matches 3 Flares 4 First Aid Kit 5 Money ...

Page 24: ...or example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV Fo...

Page 25: ...ften 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you a...

Page 26: ...s pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying th...

Page 27: ...air Cargo Limitations One reason why passengers are prohibited on this ATV is because their presence throws off the weight and balance of the ATV Cargo can do the same Limit the ATV to the specified load capacity rating The combined weight limit including you and your personal items is a specified amount so consult the Load Capacity Rat ings Chart and monitor it carefully Extra weight on the ATV w...

Page 28: ...ze and weight can t protect you just one antihistamine tablet can affect your judgment WARNING Operating this ATV with improper modifications can be hazardous Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident Never modify the ATV with improper installation or use of improper accessories All parts and accessories installed ...

Page 29: ...areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People occasionally do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behav iors ...

Page 30: ...TV s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Rem...

Page 31: ...T22 x 10 10 AT20 x 11 9 Tire Inflation Pressure Front 27 6 kPa 4 0 psi Tire Inflation Pressure Rear 24 1 kPa 3 5 psi MISCELLANY Dry Weight Approx 216 4 kg 477 lb 192 8 kg 425 lb Gas Tank Capacity 12 8 L 3 39 U S gal 12 8 L 3 39 U S gal Reserve Capacity 4 54 L 1 2 U S gal 4 54 L 1 2 U S gal Engine Oil Capacity Approx 1 4 L 1 5 U S qt 1 6 L 1 69 U S qt Transmission Lubricant Capacity 600 ml 20 3 fl ...

Page 32: ...ve 5 Choke Lever 6 Seat Lock Lever 7 Rear Foot Brake 8 Kick Starter 9 Engine Stop Switch 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Starter Button 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight OFF HI LO Switch 19 Reverse Override Button 20 Tool Kit ...

Page 33: ...e Lever 4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Rear Foot Brake 8 Shift Lever 9 Brake Lever Lock 10 Engine Stop Switch 11 Key Switch 12 Reverse Override Button 13 Throttle Limiter 14 Throttle Lever 15 Tool Kit Location 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight OFF HI LO Switch 19 Starter Button ...

Page 34: ...running Follow these steps to start it up 1 Ensure that the fuel valve is in the ON position 2 Mount the ATV and sit down 3 Compress the hand brake then engage the brake lever lock 4 Shift the transmission into neutral 5 Turn on the ignition 6 Move the choke lever to the engaged position if starting the engine cold if it s already warmed up you shouldn t need to use the choke at all 7 Move the eng...

Page 35: ...ion with reverse To shift the ATV follow these steps 1 To engage the high range from neu tral move the shift lever outward and forward 2 To engage the low range from high range come to a complete stop then move the shift lever outward and forward KM124A NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the ...

Page 36: ...ng involves following the previous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the engine stop switch 3 Turn off the ignition 4 If you have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces 5 Engage the brake lever lock Dismounting the ATV After you ve followed the procedure for parking it s time to dismount 1 Do...

Page 37: ...rests and both hands on the handlebar 2 Compress the brake lever releasing the brake lever lock 3 Move the shift lever from N and select a desired gear then slowly compress the throttle lever while releasing the hand brake Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your body weight on ...

Page 38: ...g wide turns practice the advanced skill of sharp turns ATV 202 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on the ground stra...

Page 39: ...lance at the same time as you enter the turn use the princi ples of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed 5 To make your turn quicker try rais ing yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while ...

Page 40: ...g on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Accelerate before you start climb ing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly shift to a lower gear At the same time release t...

Page 41: ...tely have to sidehill follow this method ATV 0017 ATV 0028 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat also support your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just ...

Page 42: ...motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles ATV 0016 ATV 0026 ATV 0027 1 Keep your speed way down less than 5 mph 2 Approach the obstacle head on 3 Come up off the seat 4 Keep your weight on the footrests 5 Apply a little throttle when the front...

Page 43: ...the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a problem do this 1 If the ATV hasn t started rolling backwards yet follow the proce dure for the K Turn OR 2 If the ATV is already rolling back ward lean as far forward as possible standing up on the footrests 3 Nice and easy apply th...

Page 44: ...to thaw out the brakes NOTE After the brakes thaw dry them by applying them several times while riding slowly NOTE After riding through water mud snow or slush it is important to dry both brake systems before parking the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steering an...

Page 45: ...n All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete and the engine can run The key cannot be removed in this position LIGHTS position The ignition circuit is complete and the taillight is on The key cannot be removed in this position NOTE To illuminate the head light the engine must be running and the head...

Page 46: ...gages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever lock must lock...

Page 47: ... the transmission is in neutral and the parking brake lock is engaged NOTE This ATV has a safety interlock switch which prevents the starter motor from activating when the transmission is not in neutral The interlock will be bypassed if the hand brake lever is compressed or if the auxiliary brake pedal is depressed Reverse Override These ATV s are equipped with a reverse speed limiter system When ...

Page 48: ...alve will pre vent gasoline flow to the carburetor In the ON position the normal operating position gasoline will flow from the tank to the carburetor In this position 4 54 L 1 2 U S gal will remain in the tank as a reserve quantity Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three posi tions be...

Page 49: ...ator can reduce cooling capability Using a garden hose wash the radiator and the engine to remove any debris restricting air flow 2 High Beam Indicator A blue light will illuminate when the engine is running the ignition switch is in the LIGHTS position and the headlight switch is in the HI beam position 3 Neutral Indicator A green light will illuminate when the transmis sion is in neutral and the...

Page 50: ...the gas tank NOTE When the bottom segment flashes gasoline quantity is low 6 Digital Clock 6 Displays time in hours and minutes when the ignition switch is turned to the ON position To set the time turn the ignition switch to the ON position then use the following procedure NOTE If the Hour Set or Minute Set operation is interrupted for more than 10 seconds the clock will return to normal operatio...

Page 51: ...KM128A 1 Place a suitable container beneath the drain hose 2 Loosen the drain screw and allow the gasoline and condensation to flow into the container 3 Tighten the drain screw securely Oil Level Inspection Window The oil level inspection window is located on the lower right side of the engine With the ATV on a level surface the oil level should be visible at any point between the level marks KM18...

Page 52: ...y rope is not recommended because it can stretch under load Gasoline Oil Lubricant Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines con taining up to 10 ethanol 5 methane or MTBE are acceptable gasolines WARNING Make sure the loads on the front and re...

Page 53: ... is filled with cold gaso line and then moved to a warm area KM099 Allow the engine to cool before filling the gas tank Care must be taken not to overfill the tank If overfilled gas may leak onto the engine creating a fire haz ard To remove and install the tank cap use the following procedure 1 Remove the vent tube from the instrument pod 2 Turn the cap counterclockwise and remove CAUTION Do not u...

Page 54: ...components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal operating temp...

Page 55: ...proper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and informat...

Page 56: ...lts I I Engine oil 56 C C Frame welds racks I I Gas vent hoses 49 I Inspect every time before riding 49 Replace every 2 years Headlight taillight brakelight 67 I Inspect every time before riding Idle RPM 63 I I Rear drive lubricant Utility 57 Replace every 12 months Drive Chain DVX 65 I Inspect every time before riding Spark arrester muffler 67 C Spark plug 62 I I I 62 Replace every 18 months Stee...

Page 57: ...enda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system NOTE Use a good quality biode gradable glycol based automotive type antifreeze Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leak age some seal leakage may be obs...

Page 58: ...NOTE Refer to the recommended oil viscosity chart on page 51 in this manual for the proper engine oil Change the engine oil and clean the oil screen at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and completely 1 Park the ATV on level ground 2 Loosen the oil fill plug Be careful not to allow contaminates to enter the opening KM126A ...

Page 59: ...pletely 1 Park the ATV on level ground 2 Remove the fill plug Be careful not to allow contaminates to enter the opening KM104A 3 Remove the drain plug and drain the lubricant into a drain pan KM106A 4 Install the drain plug and tighten to 22 ft lb 5 Pour correct amount of recom mended lubricant see specifica tions chart into the fill plug hole then install the fill plug and tighten securely 6 Star...

Page 60: ...clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the condition of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV t...

Page 61: ...move both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in service batteri...

Page 62: ...ese charging adapter con nectors 5 Plug the battery charger into a 110 volt electrical outlet 6 If using the CTEK Multi US 800 there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illu minates The Normal Charge Indica tor C should illuminate on the upper portion of the battery charg...

Page 63: ...move the battery cover and any terminal boots 2 Inspect the battery for any signs of electrolyte leaks loose terminals or bulging sides Leaking or bulging battery cases may indicate a frozen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system 4 Move the ...

Page 64: ...icle again Spark Plug The ATV comes equipped with a specified spark plug See the specifications chart for the correct spark plug A light brown insu lator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the car buretor may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color...

Page 65: ...ove the center cover from between the front fenders then remove the two screws securing the filter housing to the front fender 2 Remove the filter housing cover Tap the filter lightly to remove dust and debris then use compressed air to thoroughly clean the filter NOTE Inspect the filter element If damaged or torn it must be replaced 3 Install the filter housing cover onto the filter housing 4 Pla...

Page 66: ...ilter retaining nut 1 then remove the foam element 2 from its frame KM097A KM098A 4 Fill a wash pan larger than the ele ment with a non flammable cleaning solvent then dip the element in the solvent and wash it NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are available from Arctic Cat 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist...

Page 67: ...tic Cat ATV dealer for this service NOTE If the drive chain is worn or damaged the sprockets may also be worn or damaged Inspect the sprockets for worn broken or damaged teeth Always inspect the sprockets when a new drive chain is being installed Cleaning and Lubricating The drive chain should be cleaned and lubricated frequently to prolong chain and sprocket life Use the following pro cedure to c...

Page 68: ...ng this min imum specification ATV 649A Tire Replacement The ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to pre ven...

Page 69: ...procedure 1 Remove the cap screw 1 securing spark arrester then remove the arrester 2 KM139A 2 Using a brush clean the carbon deposits from the arrester screen 3 taking care not to damage the screen KM140B NOTE If the screen is damaged in any way it must be replaced 3 Install the spark arrester and secure with the cap screw Light Bulb Replacement The wattage rating of each bulb is shown in the cha...

Page 70: ...ight brakelight bulb use the following procedure 1 Remove the two screws and remove the lens KM143B 2 Push the bulb in and turn it counter clockwise 3 Install the new bulb by turning it clockwise while pushing in 4 Install the lens Tighten the two screws securely Fuses The fuse box with three active fuses and one spare fuse is located under the seat near the battery KM102 NOTE To remove the fuse c...

Page 71: ...under the seat is provided with the ATV Maintain the tool kit with the ATV at all times CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately ...

Page 72: ...he hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing plungers of the shock absorbers and drive chain 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Fill the cooling system...

Page 73: ...6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all cali bra...

Page 74: ...72 Maintenance Record DATE HOURS SERVICE PERFORMED NOTES ...

Page 75: ... including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse ...

Page 76: ...ent the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic...

Page 77: ...Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone ___________________________...

Page 78: ...Place Stamp Here Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 ...

Page 79: ...s control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per formed on ...

Page 80: ...months or 3100 miles whichever comes first Components Covered The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carburetor s Intak...

Page 81: ...air and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly i...

Page 82: ...f council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model DVX 300 300 Utility Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls ...

Page 83: ...or reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 84: ...collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING p n 2259 067 ...

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