56
XR235A
NOTE: The manufacturer recom-
mends the use of genuine lubri-
cants.
6. Install the filler plugs.
Hydraulic Hand Brake
Brake Fluid
Check the brake fluid level in the brake
fluid reservoir. If the level in the reser-
voir is not visible in the sight glass, add
DOT 4 brake fluid.
CF295A
NOTE: If the sight glass appears
dark, there is a sufficient amount of
fluid in the reservoir.
Brake Lever Lock
CF301A
Check to make sure the brake lever lock
engages properly and that the brake
(when engaged) locks the wheels.
1. Pump the brake lever 2 or 3 times.
2. Engage the brake lever lock.
3. Attempt to push the ATV.
NOTE: The brake lever lock must
lock the wheels. If it doesn’t, take
the vehicle to an authorized dealer
for service.
Brake Hoses
Carefully inspect the hydraulic brake
hoses for cracks or other damage. If
found, take the vehicle to an authorized
dealer to have the brake hoses replaced.
Brake Pads
The clearance between the brake pads
and brake discs is adjusted automatically
as the brake pads wear. The only mainte-
nance that is required is replacement of
the brake pads when they show excessive
wear. Check the thickness of each of the
brake pads as follows:
1. Remove a front wheel.
2. Measure the thickness of each brake
pad.
3. If thickness of either brake pad fric-
tion material is less than 1.0 mm
(0.039 in.), take the vehicle to an
authorized dealer to have brake pads
replaced.
! WARNING
Be sure to inspect the hydraulic
brake system before each use.
Always maintain brakes according to
the Maintenance Schedule.
CAUTION
Be careful not to spill any fluid when
filling the brake fluid reservoir. Wipe
away spilled fluid immediately.
