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64

Tubeless Tire Repair

Should a leak or flat tire occur due to a
puncture, the tire may be repaired using a
plug-type repair. If the damage is from a
cut or if the puncture cannot be repaired
using a plug, the tire must be replaced.
When operating the ATV in areas where
transportation or service facilities are not
readily available, it is strongly recom-
mended to carry a plug-type repair kit
and a tire pump along.

Wheels

1. Park the ATV on level ground and

engage the brake lever lock.

2. Loosen the lug nuts on the wheel to

be removed.

3. Elevate the ATV.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and install the lug

nuts.

7. Tighten the wheel nuts using a

crisscross pattern in 20 ft-lb (27.2
N-m) increments to a final torque
of 40 ft-lb (54.4 N-m) (steel wheel),
60 ft-lb (81.6 N-m) (aluminum
wheel w/black nuts), or 80 ft-lb
(108.8 N-m) (aluminum wheel w/
chrome nuts).

8. Remove the jack.

Muffler/Spark Arrester

The muffler has a spark arrester which
must be periodically cleaned. At the
intervals shown in the Maintenance
Schedule, clean the spark arrester using
the following procedure.

1. Remove the cap screws securing the

spark arrester assembly to the muffler.

TXA049A

2. Using a suitable brush, clean the car-

bon deposits from the screen taking
care not to damage the screen.

NOTE: If the screen or gasket is

damaged in any way, it must be
replaced.

3. Install the spark arrester assembly and

secure with the cap screws. Tighten
cap screws to 48 in.-lb (5 N-m).

Light Bulb Replacement

To replace the headlight bulb, use the fol-
lowing procedure.

1. Rotate the back of the headlight bulb

counterclockwise, disconnect the wir-
ing harness, and discard the bulb.

XR065C

2. Connect the new headlight bulb to the

wiring harness and insert into head-
light assembly. Turn clockwise to
secure the bulb.

To replace the taillight, use the following
procedure:

NOTE: The taillight is a non-ser-

viceable component; it must be
replaced as an assembly.

1. Disconnect the wiring harness and

remove the three screws securing the
heat shield (left rear only) and tail-
light; then discard the taillight.

! WARNING

Use only approved tires when replac-
ing tires. Failure to do so could result
in unstable vehicle operation.

! WARNING

Wait until the muffler cools to avoid
burns.

Summary of Contents for Alterra TRV 700

Page 1: ......

Page 2: ...should be considered as perma nent parts of the ATV If a label comes off or becomes hard to read contact your authorized dealer for a replacement FAILURE TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN...

Page 3: ...ogram is designed to ensure that all critical components on this ATV are thoroughly inspected at various intervals All information in this manual is based on the latest product data and specifications...

Page 4: ...e Codes 46 Electric Fuel Pump 47 Gas Hoses 47 Oil Level Stick 47 Seat Latch 48 Rear Seat Lock 48 Safety Flag Bracket 48 Rack Loading Front and Rear 48 Trailering and Towing 48 Transporting 49 Gasoline...

Page 5: ...owly and be very cautious in order to reduce the chance of skidding or sliding out of control Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain...

Page 6: ...dition Always follow the inspection and maintenance pro cedures and schedules described in this manual Never operate the ATV or ride as a passenger without proper instruction Take a training course Be...

Page 7: ...provide a special ATV Rider s Course for children under 14 years of age with parental supervision Call 613 739 1535 for more details Also available are safety training materials from the Cana dian Of...

Page 8: ...h if not avoided could result in death or serious injury 6 Hangtags This vehicle comes with hangtags containing important safety information Anyone who rides the vehicle should read and understand thi...

Page 9: ...rides the vehicle should read and understand this information before riding The labels should be considered as permanent parts of the vehicle If a label comes off or becomes hard to read contact an a...

Page 10: ...ARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 8 Warning Labels Information TXA044A 5411 514 4411 550 0411 426 6411 424 4411 678 4411 680 F G K I H...

Page 11: ...rse contact an authorized dealer or call 800 887 2887 U S or 613 739 1535 Canada WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of the ATV by children ca...

Page 12: ...r passenger HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12 The passenger must allow the operator to shift posi tions as needed during operation must always keep feet on the footre...

Page 13: ...of a severe head injury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe inju...

Page 14: ...reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the wheels which...

Page 15: ...ent including a roll over HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always...

Page 16: ...re attempting larger hills WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper proc...

Page 17: ...ing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POT...

Page 18: ...topped engage the brake lever lock Have the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight...

Page 19: ...eath HOW TO AVOID THE HAZARD Do not accelerate rapidly or in an uncontrolled manner on any terrain Use extra care when going uphill Slowly apply throttle in a controlled manner Release throttle lever...

Page 20: ...ccessories added to this ATV should be approved compo nents designed for use on the vehicle and should be installed and used according to instructions Never install a twist grip throttle If you have q...

Page 21: ...r your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride Helmet Your helmet is the most i...

Page 22: ...wnhill You need to complete the Pre Operating Inspection and check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical 4 Oil and Fuel 5 Ch...

Page 23: ...pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Ver ify there is no binding restrictions free play...

Page 24: ...sible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call M...

Page 25: ...w Active Riding is the second part of P A S S It involves an understanding of how your body weight balance gravity and physical forces affect the handling of the ATV Knowing how to shift your weight i...

Page 26: ...see and avoid When night riding make sure the lights are properly adjusted and in good working order Reduce speed do not over drive the headlights Never travel in an unfa miliar area or blaze a new t...

Page 27: ...tches with standing water Tread Lightly and leave it as you found it The last thing you expected was that your ATV would break down in the middle of the field it s usually so reliable that some times...

Page 28: ...good safe choices Alcohol and Drug Consumption Operator and or Passenger Alcohol is related to a high percentage of all hospital admissions due to accidents in the U S It s extremely dangerous to dri...

Page 29: ...ell you ignorance of the law is no defense Your best defense is to check out your local state or provincial laws before riding It ll also make sure you can continue to ride in your favorite areas The...

Page 30: ...re doing Unless they ve had over a year of experience with riding an all terrain ATV or taken a training course it s your responsibility to keep them off your ATV It can be dan gerous especially for u...

Page 31: ...12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 68 9 kPa 10 psi Brake Type Hydraulic w Brake Lever Lock and Rear Foot Brake MISCELLANEOUS Dry Weight Approx 357 4 kg 788 lb Gas Tank Capacity 20...

Page 32: ...8 Rear Foot Brake 9 Taillight Brake Light 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Operator s Manual Location 16 Drive Select Switch 17 Speedometer LCD...

Page 33: ...on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poisoning can kill you so keep your ATV outside while it s running Follow these steps to start it...

Page 34: ...essure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid Parking Parking involves following the previous rules for braking then 1 After the vehicle stop...

Page 35: ...ide of the ATV 3 The operator should swing the right leg over to the left side of the seat 4 The operator should step to the ground on the left side of the ATV Active riding involves moving your body...

Page 36: ...passenger s body weight to the side that s lifting and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns Many accidents happen during turns If you don t understand turning techniqu...

Page 37: ...the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the tires on the ground straighten out the handlebar as much as you can 5 Gradually increase your s...

Page 38: ...w this method for riding uphill ATV 207 1 Accelerate before you start climb ing then maintain a steady pace 2 Both the operator and passenger should lean as far forward as possible For steeper hills t...

Page 39: ...2 Shift all your body weight and pas senger s body weight to the uphill side of the seat also support weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it...

Page 40: ...027 1 Stop the ATV 2 Have the passenger dismount 3 Keep your speed way down less than 5 mph 8 km h 4 Approach the obstacle head on 5 Come up off the seat 6 Keep your weight on the footrests 7 Apply a...

Page 41: ...or the K turn Crossing Water This ATV can only handle water up to its footrests Any more than that and you risk engine damage and or personal injury Stay away from fast moving riv ers Tires can be buo...

Page 42: ...ngine The fan operates when coolant temperatures exceed predetermined thresholds and shuts off when coolant returns to normal temperature Do not shut vehicle off if the cooling fan is operating When t...

Page 43: ...circuit is complete and front if equipped and rear running lights are on The left con trol switch can be moved to illuminate the high beams and low beams The key cannot be removed in this position Sh...

Page 44: ...sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake...

Page 45: ...tch is active in reverse only Throttle Lever XR068A Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it...

Page 46: ...dealer for EPS system servicing before resuming opera tion In the event of electrical power failure the EPS system becomes disabled simi lar to an automobile with the engine shut off Steering effort i...

Page 47: ...reset To reset the trip meter select the Trip Meter then press and hold the Middle Button until the trip meter display reads 0 NOTE The engine hour meter will not activate until engine speed exceeds 5...

Page 48: ...265 Backup Reverse Light Circuit Low SG C1400 Fuel Level Sender Open C1418 Memory Power Failure P0030 O2 Heater Intermittent Open P0031 O2 Heater Low SG P0032 O2 Heater High SP P0107 MAP Sensor Circui...

Page 49: ...rcuit SG P0342 Camshaft Angle Sensor Intermittent Erratic P0480 Fan Primary Right Relay Control Circuit P0481 Fan Secondary Left Relay Control Circuit High P0482 Fan Secondary Left Relay Control Circu...

Page 50: ...e rear of the ATV Rack Loading Front and Rear The front rack and rear rack are designed to carry specified load capacities Always refer to the ATV Load Capacity Ratings chart for proper capacities Tra...

Page 51: ...old down straps NOTE Suitable hold down straps are available from your authorized dealer Ordinary rope is not recom mended because it can stretch under load XR226A XR227A WARNING Make sure that the lo...

Page 52: ...ature increases the gas tank must be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm ar...

Page 53: ...mponents during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine...

Page 54: ...e Schedule Item Page Initial Service 100 mi 160 km 1 month 3 months 6 months Battery 58 I I Engine nuts and bolts I I Valve clearance I I Spark plug 61 I I I 61 29 Replace every 4000 mi 6400 km or 18...

Page 55: ...ing 1 Remove the rubber access plug from the front fender TXA047 2 Carefully rotate the radiator cap counterclockwise to release pressure then remove the cap XR060 3 Add coolant as necessary then inst...

Page 56: ...nsion clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position General Lubrication Cables None of the cables r...

Page 57: ...ile the ATV is outside on level ground and allow it to idle for a few minutes 8 Turn the engine off and wait approxi mately one minute Recheck the oil level 9 Inspect the area around the drain plug an...

Page 58: ...rvice Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the vehicle to an authorized dealer to have the brake hoses replaced Brake Pads The clearance bet...

Page 59: ...rized dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left XR011...

Page 60: ...charging or the CTEK Multi US 3300 for maintenance charging is recommended Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain 1 When ch...

Page 61: ...lec trical outlet 5 By pushing the Mode button A on the left side of the charger select the Normal Charge Icon E The Normal Charge Indicator C should illumi nate on the upper left portion of the charg...

Page 62: ...and black 7 Attach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the nega tive black jumper cable 4 to an unpainted meta...

Page 63: ...maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installin...

Page 64: ...orage tray by lightly squeezing the left and right outside edges inward XR237A 4 Release the four retaining clips to remove the air box lid Remove the air filter frame and air filter Note the orientat...

Page 65: ...e Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before rea...

Page 66: ...intenance Schedule clean the spark arrester using the following procedure 1 Remove the cap screws securing the spark arrester assembly to the muffler TXA049A 2 Using a suitable brush clean the car bon...

Page 67: ...Make vertical marks which intersect the horizontal marks on the aiming sur face directly in front of the headlights 5 Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 6 Observe...

Page 68: ...ocated on the rear wiring harness The accessory plug is located on the instrument pod Storage Compartment Tools A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all time...

Page 69: ...will ensure many hours of trou ble free riding The following procedure is recommended 1 Clean the ATV thoroughly 2 Remove the steel wool from the exhaust system 3 Check all control wires and cables f...

Page 70: ...ct to the limitations set forth in the Limited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be...

Page 71: ...COMPONENTS COVERED I For exhaust emissions emission related components include any engine parts related to the following systems Air induction system Fuel system Ignition system Exhaust gas recircula...

Page 72: ...70 Maintenance Record DATE ODOMETER SERVICE PERFORMED NOTES...

Page 73: ...cess the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the original retail purchase occurs t...

Page 74: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT PRODUCT SERVICE AND WARRANTY DEPT PO BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Page 75: ...73 Maintenance Record DATE ODOMETER SERVICE PERFORMED NOTES...

Page 76: ...d ESN when contacting an authorized dealer for parts service accessories or warranty No warranty will be allowed if the VIN or ESN is removed or mutilated in any way If a complete engine must be repla...

Page 77: ...2021 Textron Specialized Vehicles a division of Textron Inc Trademarks of Arctic Cat Inc...

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