45
Installing Right-Side
Components
NOTE: For steps 1-3, refer to illustration YT100C.
YT100C
A. MAIN SHAFT
1. Install the non-splined reverse thrust washer (A) on
the main shaft; then install the reverse gear (B) and
splined thrust washer (C). Secure with the snap ring
(D) pressing firmly toward the reverse gear to seat in
the groove.
YT080
2. Install the forward/reverse shift dog (E), forward
gear thrust washer (F), and forward gear bushing
(G); then install the forward gear with the flat side
toward the shift dog.
YT084A
3. Install the forward gear thrust washer (H) and the
spacer (I).
B. TRANSMISSION
Assembling
1. Install new oil seals in the transmission case and
cover; then coat the inner surfaces of the seals with
multi-purpose grease.
2. Making sure the bearing is properly aligned in the
transmission case, drive the input driveshaft and
bearing into place with a plastic mallet.
YT047
3. Install the countershaft with thrust washer into the
transmission case.
YT043A
4. Place the shift fork into position on the shift dog;
then install the main shaft assembly into the trans-
mission case with the shift fork oriented as shown.
Make sure the spacer and thrust washer do not fall
off the shaft.
YT072
AT THIS POINT
The main shaft is now ready for installation into the
transmission.
Summary of Contents for 2016 DVX 90
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