76
MD2136
8. Remove the cotter pin; then remove the steering post nut.
MD2417
9. Remove the steering post outer bearing cap and
remove the steering post assembly. Account for the
two nuts, the outer bearing cap, and the two-piece
plastic bearing.
NOTE: The inner bearing cap and the two spacers
do not need to be removed.
MD2142
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively, cracked,
or damaged in any way, replacement is necessary.
1. Wash the tie rod ends in parts-cleaning solvent. Dry
with compressed air. Inspect the pivot area for wear.
Apply a low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and brackets for cracks,
bends, or wear.
6. Inspect the plastic bearing halves and bearing caps
for cracks or wear.
7. Inspect the handlebar tube for cracks, wear, or
unusual bends.
INSTALLING
1. Place the steering post into position. Tighten the
two nuts on the outer bearing cap making sure the
two-piece plastic bearing is in place. Tighten the nuts
to 20 ft-lb.
MD2432
2. Install the steering post nut and tighten to 51 ft-lb.
Install a new cotter pin.
MD2418
3. Install the inner tie rod ends. Tighten the nuts to 20
ft-lb and install new cotter pins.
MD2419
! WARNING
Always wear safety glasses when using compressed air.
Manual
Table of Contents
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