Arconic 225 Instruction Manual Download

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255 Blankdraulic Installation Tool (HK1014)

Assembly Drawing Tool Head

117824

Retaining

Nut

110670

Stop

126087

Pintail Tube

Wiper

Housing

123138

500851 O-ring

505887 O-ring

500823

O-ring

126008 Back-up Ring

113251 Back-up Ring

129944 Polyseal

(

note orientation

)

506160 Polyseal

(

note orientation

)

126085 Rear Gland Assy.

(

Gland not sold separately

)

126081 Front Gland Assy.

(

Gland not sold separately

)

112502 Return Gland Assy.

(

Gland not sold separately

)

112501 Pull Gland Assy.

(

Gland not sold separately

)

112491 End Cap

(

Torque to 50–60 ft.-lbs

)

124211 Pintail

Deﬂector

113253 Back-up Ring

113251

Back-up Ring

590517 Year of

Manufacture Sticker

126083 Piston

112427 Return Gland

500776

501082

500778

501084

O-rings

Back-up

Rings

500776

501082

500781

501087

O-rings

Back-up

Rings

112427 Pull Gland

124333-2

Throttle

Pin (

Trigger)

505496

Trigger Pin

500621

Roll Pin

125641 Handle

& Sleeve Assy.

125643

Cable

Cap Screw (

)

500102

505894 Wiper Seal

126079 Head, Seat,

& Pin Assembly

(

126078 Head, 111139

Seat, & 508481 Setscrew

)

Quad Ring

501408

Reservoir Plunger

112405

120128 Relief Valve Guide

502506 Relief Valve Ball

114530 Relief Valve Plug

201082 Back-up Ring

501082 Back-up Ring

505446 O-ring

505438 O-ring

111068 Plug

120204 Plug

Spring (

)

505864

120127 Sleeve

114528 Seat

505863 Spring

100874 Check

Valve Spring

111067 Check Valve Guide

502929 Check Valve Ball

111139 Seat

120129

Screw

120203 Pin

SECTION A-A

Rotated 90

CCW

Housing/

Spacer Assy.

125546

(

Housing

& 123848 Spacer

)

112403

104293

Bleed

Plug Assy.

(

100309 Bleed Plug

& 505438 O-ring*

)

505438

O-ring is

available

only

as part

of this assembly.

Figure 9

Summary of Contents for 225

Page 1: ...al 255 Pneudraulic Installation Tool Declaration of Conformity 2 Safety Instructions 3 Specifications 4 Principle of Operation 5 Preparation for Use 6 Maintenance 7 Operating Instructions 8 Disassembly Procedure 9 10 Assembly Procedure 11 Fill and Bleed 12 13 Components Drawings 14 15 Troubleshooting 16 Kits and Accessories 16 ...

Page 2: ...2 255 Blankdraulic Installation Tool HK1014 ...

Page 3: ...nsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arms...

Page 4: ... 18 0 14 8 37 7 6 0 15 3 4 6 11 8 3 9 10 0 Ø Ø Inches cm Where the following trade names are used in this manual please note DEXRON is a registered trademark of General Motors Corporation GLYD Ring is a registered trademark of Trelleborg Sealing Solutions Germany GmbH Loctite is a registered trademark of Henkel IP Holding GmbH LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co MERC...

Page 5: ...ttle Valve and out the bottom of the tool 4 The Air Piston has a Rod and a Hydraulic Piston attached When the Air Piston rod moves upward a column of pressurized hydraulic fluid is forced up 5 into the tool head which moves the Pull Piston back 6 The attached nose assembly moves with the Pull Piston to start fastener installation RETURN STROKE When fastener installation is completed the Trigger is...

Page 6: ... Set air pressure on regulator to 90 100 psi and connect air hose to tool Press and release trigger a few times to cycle tool 4 Disconnect the air hose from tool and remove retaining nut Select the proper nose assembly for fastener being installed 5 Screw collet assembly including lock collar and shim if applicable onto spindle and tighten with a wrench 6 Slide anvil over collet assembly and into ...

Page 7: ...255KIT available when servicing the tool it includes important consumable parts Other components as experience dictates should also be available DAILY If a Filter Regulator Lubricator unit is not being used uncouple the air disconnects and add a few drops of hydraulic fluid or a light weight oil to the air inlet of the tool NOTE If the tool is in continuous use add a few drops of oil in every 2 3 ...

Page 8: ... jaws will be stripped or damaged Blind fasteners may jam in nose assembly if they are pulled when not in workpiece To avoid structural and tooI damage be sure there is sufficient clearance for the nose assembly at full stroke Do not abuse the tool by dropping it using it as a hammer or otherwise causing unnecessary wear and tear Reasonable care of installation tools by operators is necessary to m...

Page 9: ...l drift and hammer from rear side of the head to drive seat out towards front of head Figure 9 9 Pull the pintail deflector off the barbed end at rear of Pull Piston Use a 1 9 16 open end wrench to unscrew the end cap Slide out the spring 10 Slide Spacer P N 123112 1 onto the piston Thread the Assembly Bullet P N 123111 1 onto the piston Figure 2 Push the piston out the back of the head Allow clea...

Page 10: ...ndle Figure 3 23 Remove the Retaining Ring and Spacer P Ns 505939 and 123904 from the gland assembly then remove the Polyseal P N 506611 Figure 9 The tool has been properly disassembled Store all re usable parts screws and disassembled components in a clean dry area CAUTION Do NOT re use seals wipers or rings irreparable tool damage could occur Discard these parts and use replacements see Kits Acc...

Page 11: ... throttle valve hole in cylinder and push throttle valve with O rings in place into the cylinder 9 Assemble trigger cable and trigger pin and slide cable into handle Figure 9 Align hole in trigger with hole in handle and install roll pin with a hammer and punch 10 Slide the throttle arm onto the ball end of the throttle cable Swing the arm until the other end fits over the throttle valve Push the ...

Page 12: ...onto the head assembly and screw the stall nut onto the hydraulic piston Tighten to ensure full thread engagement Back off retaining nut until it engages stall nut Verify that the hydraulic piston is full forward and locked with the retaining nut and optionally with the stall nut NOTE If the stall nut is not used the piston must be pushed to the full forward position before installing the valves 4...

Page 13: ...is not necessary if the optional stall nut was not used just cycle the tool The reservoir fluid level should not drop below the red line on the reservoir housing 11 Re lock the fill tool into the reservoir plunger Lay the tool on its side and remove the bleed plug Insert the fill bottle and add a few drops of fluid to the reservoir wait for air bubbles to escape then remove the fill bottle Push a ...

Page 14: ... 501082 500781 501087 O rings Back up Rings 112427 Pull Gland 124333 2 Throttle Pin Trigger 505496 Trigger Pin 500621 Roll Pin 125641 Handle Sleeve Assy 125643 Cable Cap Screw 4 500102 505894 Wiper Seal 126079 Head Seat Pin Assembly 126078 Head 111139 Seat 508481 Setscrew Quad Ring 501408 Reservoir Plunger 112405 120128 Relief Valve Guide 502506 Relief Valve Ball 114530 Relief Valve Plug 201082 Ba...

Page 15: ...r 590347 Sticker 590351 Sticker 115558 Throttle Valve Assy Valve not sold separately 504408 O Rings 2 126941 2 Gasket 504407 O Ring 504127 Screw 3 500777 O Ring 115554 Muﬄer 505025 Retaining Ring 111959 Cylinder Head 500873 O Ring 500905 O Ring 121241 Self locking Nut 100315 Air Piston 112414 Piston Rod 501352 Dowel Pin 116272 Throttle Valve Spring 116585 Muﬄer End Cap 115436 Air Hose 115556 Cylin...

Page 16: ...gland Inspect O rings and Back up rings Replace if necessary 7 Hydraulic fluid leaks at front of pull piston a Worn or damaged front gland Inspect Polyseal O ring and Back up ring Replace if necessary 8 Pull piston will not return a Throttle valve stuck lubricate O rings b Throttle arm cable or trigger binding 9 Air leaks at air cylinder head a Worn or damaged O ring Replace if necessary Kits Acce...

Page 17: ...ervice wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design o...

Page 18: ... São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 0 1952 290011 Fax 44 0 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 F...

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